Blue Origin

Sr Structural Engineer - New Glenn

Blue Origin$145K — $203K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • B.S. degree in engineering and 7+ years of related experience
  • Experience in structural design for launch vehicles or aircraft
  • Expertise in classical hand calculations and finite element analysis
  • Familiarity with material selection and manufacturing techniques
  • Strong mechanical design skills using CAD software like Creo
  • Ability to author and interpret Geometric Dimensioning and Tolerance (GD&T)

Responsibilities

  • Design and analyze primary and secondary structures for a launch vehicle
  • Coordinate structural interface designs with subsystem teams
  • Provide on-site manufacturing support and travel as needed
  • Ensure production quality and manage hardware nonconformances
  • Conduct analysis reviews for junior engineers
  • Collaborate with teams to select materials and manufacturing processes
  • Develop tools for automating analysis and reporting

Benefits

  • Medical, dental, vision insurance, and life insurance options
  • Paid parental leave and short/long-term disability
  • 401(k) with company match up to 5%
  • Stock options available for all regular employees
  • Up to four weeks paid time off plus 14 paid holidays
  • Education support program for employees
Full Job Description

Application close date:

Applications will be accepted on an ongoing basis until the requisition is closed.

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

We are looking for a proven technical leader with experience in flight vehicle structures to coordinate design, conduct analysis, and support production of unpressurized structural assemblies for a launch vehicle upper stage. You will bring technical depth to a high-rate production environment, contributing to manufacturing, system integration, and mission support, and tackling complex challenges involving innovative and highly stressed hardware.

This is a hands-on position, and in this role, you will take ownership of detailed analyses and work directly with our manufacturing teams to ensure successful hardware integration. Your unique skills will complement a close-knit, highly collaborative team that values perspectives from a wide range of backgrounds. We are looking for someone who thrives at the intersection of design, analysis, and production to apply their technical and business process expertise, leadership skills, and dedication to quality to positively impact commercial spaceflight. Passion for our mission and vision is required!

Responsibilities include but are not limited to:

· Design and analysis of primary and secondary structures, including composites and metallic piece parts, as well as integrated structural assemblies

· Coordinate with other subsystem teams on the design of structural interfaces

· Provide on-site manufacturing and production support, including travel when needed

· Ensure production quality and disposition hardware nonconformances as they arise

· Support configuration development and trade studies

· Perform analysis reviews for designers and junior structural analysts in stress/stability/fracture analysis and standard processes

· Work with multi-functional teams that are responsible for selecting materials, manufacturing processes, and suppliers to produce world-class aerospace hardware

· Develop and improve enterprise analysis capabilities such as crafting process automation tools for model creation, strength checks, and analysis report generation

· Maintain and report on activity schedule, budget and technical status

· Provide mentorship and guidance to junior engineers

· Find opportunities for improvements and operational cost savings

Minimum Qualifications:

· Minimum of a B.S. degree in engineering and 7+ years of related experience

· Experience with launch vehicles, aircraft or similar applications in structural design of metallic components and assemblies and/or vehicle load path distribution, and first order strength assessment and sizing

· Subject matter expertise in structural analysis using both classical hand-calculation methods and finite element analysis techniques

· Knowledge of material selection, compatibility, and manufacturing techniques

· Advanced understanding of FEM modeling techniques (boundary conditions, bolted connections, contact, verification methods)

· Strong mechanical design skills using commercial CAD software packages such as Creo

· Strong skills with both authoring and interpreting Geometric Dimensioning and Tolerance analysis (ASME Y14.5)

· Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Preferred Qualifications:

· Strong communication skills, with an ability to quickly build consensus among stakeholders

· An advanced degree in an engineering field

· Demonstrated expertise with any industry standard analysis codes: Ansys, Nastran, Optistruct, LS Dyna, Hypermesh, Hypersizer

· Proven experience developing manufacturing processes for production at rate and design for manufacturability

· Knowledge of systems engineering practices, fabrication and integration processes, and quality control


Base Pay Range for:

WA applicants is $145,188.00 - $203,263.20

Other site ranges may differ

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check

  • Required for all positions: Blue’s Standard Background Check

  • Required for Certain Job Profiles:  Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation

  • Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing (CDL drivers only), vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.

  • Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits

  • Benefits include:  Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.

  • Stock Options for all regular employees (working at least 20 hours/week)

  • Paid Time Off:  Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.

  • Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

About Blue Origin

Blue Origin is an aerospace company that develops rockets and spacecraft for commercial and government customers. The company's products include the New Shepard suborbital vehicle and the New Glenn orbital rocket. Blue Origin was founded in 2000 by Jeff Bezos and is headquartered in Kent, Washington.
Learn more about Blue Origin
Size
3,000 employees
Industry
Founded
2000

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