Blue Origin

Sr Structural Analyst - New Glenn Upper Stage Development

Blue Origin$145K — $203K *
Aerospace & Defense
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • B.S. degree or higher in aerospace engineering, mechanical engineering, or related field.
  • 8+ years of experience in aircraft, spacecraft, or launch vehicle structures.
  • Strong expertise in classical and aerospace analysis methods.
  • Proficient with FEM modeling techniques and meshing.
  • Ability to analyze stability-critical structures like pressure vessels and sandwich panels.

Responsibilities

  • Conduct detailed hand calculations and FEM analysis for aerospace structures.
  • Document stress analysis to support engineering release.
  • Evaluate damage and provide repair influence assessments.
  • Offer technical guidance on design risk, cost, and performance.
  • Participate in test planning, execution, and analysis of results.
  • Create automation tools to enhance analysis capabilities.
  • Prepare technical presentations for stakeholders.

Benefits

  • Comprehensive medical, dental, and vision insurance.
  • 401(k) plan with up to 5% company match.
  • Stock options for eligible employees.
  • Generous paid time off policy with four weeks vacation.
  • Education Support Program to advance employee skills.
Full Job Description
Application close date:
Applications will be accepted on an ongoing basis until the requisition is closed.

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

As part of a hardworking team of engineers, designers and specialists you will perform analysis of structural subsystems for New Glenn's second stage using classic hand calculations as well as Finite Element Model (FEM) simulations to support design, manufacturing and operations. A thorough understanding of structural analysis and load path is required as we strive for a weight optimized design. In addition, you will be responsible for creating analysis documentation that is concise and accurate and to perform peer reviews of analysis and reports generated by other team members. You will also be expected to provide structural analysis guidance to design engineers as well as junior structural analysts. This position will directly impact the history of space exploration and will require your dedicated commitment and detailed attention towards safe and repeatable spaceflight.

In this position you will: apply standard engineering techniques to collect, aggregate, and analyze data measuring the performance and reliability of Aerospace systems and components to or improve design, producibility, and efficiencies; evaluate and analyzes structural systems to establish environments and ensure that hardware is appropriately specified for those environments; develop predictions of structural dynamic responses through a variety of analytical techniques, including hand calculations, FEA, and SEA, some of which may require the development of software tools to implement algorithms developed specifically for the application at hand; identify trends in technical performance or reliability and prepares reports detailing these trends as well as anticipated impact or cost to the organization. Improve and maintain current systems or create new systems; apply engineering techniques and analyses within the scope of the assignment.

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities include but are not limited to:
• Detailed hand calc and FEM analysis of primary and secondary aerospace structures for production support and sustainment initiatives
• Documentation of stress analysis to support release of engineering drawings / documents
• Deep understanding of repair methods and analytical practices for both metallic and composite structure
• Ability to perform technical assessment of damage or out of tolerance conditions and provide guidance on repair or use
• Providing technical guidance on design concepts (risk vs. cost vs. performance)
• Maintain and report on technical status
• Participate in subsystem test planning, execution, data reduction and analysis.
• Prepare technical content and present to internal and external customers
• Supporting cross organizational teams with input for production activities and configuration development
• Analysis checks for designers and junior structural analysts in stress/stability/fracture analysis and best practices
• Improving enterprise analysis capabilities such as creating process automation tools for model creation, strength checks, and analysis report generation

Minimum Qualifications:
• Minimum of a B.S. degree or higher in aerospace engineering, mechanical engineering, or related field.
• 8+ years of experience within the fields of aircraft, spacecraft, or launch vehicle structures
• Experience with analyzing / dispositioning non-conformances
• Complete hand calculations including free-body diagrams for internal and reaction load derivation
• Bolted joint calculations (bolt preload, joint stiffness, shear-tension interaction, insert pull-out, etc.)
• Knowledge of engineering materials and their applications to achieve optimal structures
• Strong experience with classical and aerospace analysis methods (Bruhn, Niu, Roark, Blodgett, Mark's Shigley, etc.)
• Demonstrated knowledge of vehicle load path and stress analysis of metallic and/or composite structures (pressure vessels, skin-stringer, fittings, sandwich panels, etc.)
• Demonstrated expertise with at least two of the following analysis codes: Ansys, Nastran, Optistruct, LS Dyna, Hypermesh, Hypersizer, NASGRO, Abaqus
• Demonstrated experience using scripting languages (VBA, Matlab, Python, FORTRAN, etc.)
• Understanding of FEM modeling techniques (boundary conditions, bolted connections, contact, verification methods, etc.)
• Mesh generation (ex: mid-surfacing) and understanding of element types
• Analysis of stability critical structures (local buckling phenomenon, global buckling, crippling)
• Experience with development and/or qualification testing (test requirements, setup/configuration, test predictions, test conduct/monitoring, etc.)
• Able to effectively communicate and collaborate across a varied team
• Strong written and verbal communication skills

Preferred Qualifications:
• MS degree in engineering or equivalent
• Experience and understanding of Non-Destructive Evaluation techniques
• Knowledge of aerospace and/or launch vehicle structural requirements
• Experience in large scale structural test and instrumentation
• Experience with analysis of Mechanical Systems
• Experience with analysis of Hydraulic/Pneumatic System
• Loads development experience
• Experience with Creo (ProEngineer Wildfire 4 or greater)

Base Pay Range for:
CO applicants is $133,500.00 - $186,898.95WA applicants is $145,188.00 - $203,263.20

Other site ranges may differ

Culture Statement

Don't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Benefits
  • Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
  • Stock Options for all regular employees (working at least 20 hours/week)
  • Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
  • Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

About Blue Origin

Blue Origin is an aerospace company that develops rockets and spacecraft for commercial and government customers. The company's products include the New Shepard suborbital vehicle and the New Glenn orbital rocket. Blue Origin was founded in 2000 by Jeff Bezos and is headquartered in Kent, Washington.
Learn more about Blue Origin
Size
3,000 employees
Industry
Founded
2000

Similar Jobs

More Jobs at Blue Origin

More Aerospace & Defense Jobs

Find similar Sr Structural Analyst - New Glenn Upper Stage Development jobs: