Johnson Controls

Sr. Process Engineer, Delivery

Johnson Controls$110K — $135K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in engineering and 5-7 years of experience, or PhD with 3+ years of experience.
  • Experience in laser cutting, metallurgy, or statistical data analysis.
  • Familiarity with manufacturing methods such as casting, machining, sheet metal forming or brazing.
  • Proven success in complex hardware environments and capability to 'make it happen'.
  • Strong communication skills for articulating technical details to teams and customers.
  • Proficient in CAD (preferably Onshape) and Python for data analysis.

Responsibilities

  • Contribute to process tuning and optimization in Stack Forging, focusing on various production methods and material properties.
  • Conduct root cause analysis to identify and resolve production issues effectively.
  • Provide hands-on support on the production floor to ensure high-quality production output.
  • Lead the implementation of new processes for active customer projects ensuring timely delivery.
  • Serve as a feedback conduit from production to engineering for long-term process improvements.

Benefits

  • Comprehensive health benefits including medical, dental, and vision coverage.
  • 401(k) plan with company matching contributions.
  • Flexible work schedule to promote work-life balance.
  • Paid time off for vacation and sick leave.
  • Opportunities for professional development and career growth.
Full Job Description


Cooling performance limits AI infrastructure, semiconductor equipment, photonics, power electronics, defense systems, and other high-powered compute applications. JCI Enterprises addresses these constraints with advanced thermal management components enabled by its Stack Forging™ process, which creates single-piece, leak-tight metal parts with complex internal microgeometries for stronger cooling performance, lower pressure drop, and high reliability.

This role generally requires 4 days onsite per week.

What You'll Do

As a Sr. Process Engineer, Delivery, you will work on engineering efforts enabling the delivery of high-performance, high-quality parts to JCI's customers ahead of schedule. Your primary objective is to provide process expertise throughout production, ensuring that our thermal management solutions meet exacting standards through rigorous process tuning and hands-on problem-solving.

Who You Are

You are a resilient, tenacious engineer with a deep sense of ownership. Identifying and dismantling roadblocks is your core competency. You are comfortable navigating a high-growth environment and possess the technical grit and engineering judgment necessary to deliver. You will be the vital link that ensures we deliver successful customer outcomes while pushing the limits of the Stack Forging process.

Responsibilities

  • Process Tuning & Optimization: Contribute across the process of Stack Forging, including laser cutting, metal-metal bonding, surface characterization/preparation, complex part geometry design, data and computational analysis, and material property optimization in the support of existing customer projects


  • Root Cause Analysis: When things don't go as expected, you figure out why. You quickly dive deep into the issue, collect critical data, and determine the root cause.


  • Hands-On Execution: Your workspace will extend beyond your desk to the Production floor, where you will provide the production team with insight and expertise to ensure high-quality throughput.


  • NPI Implementation: Spearhead the integration of new solutions and processes into active customer projects, ensuring they are ready for delivery.


  • Feedback Loop: Act as the voice of the production floor for the broader engineering organization, identify long-term process improvements and testing capabilities required for effective delivery.


Qualifications

  • Education: A Bachelor's degree in engineering with 5-7 years of professional experience, or a PhD with 3+ years of experience.


  • Relevant Experience: Previous work experience with at least one of the following: laser cutting, metallurgy, or statistical data analysis.


  • Manufacturing background: Experience with manufacturing methods such as casting, machining, sheet metal forming or brazing


  • Hardtech Grit: A proven track record of "making it happen" in complex hardware environments; you have demonstrated resilience and a commitment to getting solutions out the door.


  • Communication: Strong ability to articulate technical trade-offs and project status to both internal teams and external customers.


  • Tooling: Familiar with CAD (preferably Onshape), and proficiency with Python for data analysis.


Preferred Skills

  • Adaptability: Previous experience working in a fast-paced, high-growth environment.


  • Mass-Production Experience: Previous experience in a mass-production or high-volume environment.


SALARY RANGE: $110,000 - $135,000(Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.) This role offers a competitive Bonus plan that will take into account individual, group, and corporate performance. This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply. To support an efficient and fair hiring process, we may use technology assisted tools, including artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us

About Johnson Controls

Johnson Controls International plc is a multinational conglomerate headquartered in Cork, Ireland that produces automotive parts such as batteries and electronics and HVAC equipment for buildings. It employs 105,000 people in around 2,000 locations across six continents. As of 2019, it was listed as 389th in the Fortune Global 500; in 2020, it became ineligible for the list. Johnson Controls was founded in 1885 by Warren S. Johnson, a professor at the State Normal School in Whitewater, Wisconsin. Originally called the Johnson Electric Service Company, it focused on automatic temperature regulation. In 1974, the company changed its name to Johnson Controls.
Learn more about Johnson Controls
Size
101,000 employees
Market Cap
$44.1 billion
Industry
Net Income
$923 million
Founded
1885
5 Year Trend
+2.1%
Revenue
$22 billion
NASDAQ

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