Sr. Mechanical Engineer

Element Solutions

$95K — $143K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's in Automation or Electrical Engineering; MS preferred.
  • 8+ years in designing and commissioning PLC/DCS/HMI systems in chemical plants.
  • Expertise in platforms like Rockwell, Siemens, or Emerson.
  • Strong understanding of instrumentation and process-control theory.
  • Knowledge of scripting languages like Python or C/C++.
  • Familiarity with vision systems and safety PLCs.
  • Certifications (e.g., TUV Functional Safety Engineer)

Responsibilities

  • Lead design for new equipment and processes including reactors and packaging lines.
  • Translate process flow diagrams into control documentation.
  • Specify and configure PLC/DCS systems and industrial networks.
  • Develop compliant control code and alarm strategies.
  • Lead factory and site acceptance testing, troubleshooting as needed.
  • Perform safety verifications and ensure compliance with industry standards.
  • Deploy data visualization tools to monitor KPIs and improve efficiency.
  • Manage automation projects including scope, budget, and schedules.

Benefits

  • Strong collaborative culture encouraging continuous improvement.
  • Opportunities for career growth and professional development.
  • Comprehensive health, dental, and vision insurance.
  • Wellness Program and generous PTO/Holiday policy.
  • 401(k) plan with company match and paid parental leave.
  • Tuition reimbursement to support further education.
Full Job Description
Who are we looking for?

The position is responsible for developing and implementing all process control systems and automation systems for new machines and processes, designing and developing process controls, automation and data acquisition systems. This position will own the entire controls stack-from sensor selection and safety-instrumented functions to PLC/DCS programming, and data-while partnering closely with chemical-process engineers, production, EHS, and R&D teams to deliver repeatable, world-class manufacturing performance.

What will you be doing?
  • Lead front-end engineering and detailed design for new equipment, processes, reactors, wet benches, blending, and packaging lines.
  • Translate PFDs/P&IDs into I/O lists, control narratives, and cause-&-effect matrices.
  • Specify and configure PLC/DCS/HMI/SCADA platforms (Rockwell, Siemens, DeltaV, Opto 22 etc.) and industrial networks (EtherNet/IP, PROFINET, Profibus, Modbus).
  • Develop compliant code, sequential/batch logic, alarm strategies, and historian interfaces.
  • Lead FAT/SAT, startup, and on-site commissioning; troubleshoot to root cause and drive continuous improvement.
  • Perform LOPA/SIL verifications, design safety-instrumented functions, and ensure compliance with NFPA 70/79, UL 508A, and IEC 61511 in flammable, corrosive, or cleanroom environments.
  • Deploy data-collection and visualization tools (OSI PI, SQL, Python) to monitor KPIs, reduce downtime, and increase OEE.
  • Prepare timelines for process control and automation projects.
  • Manage automation workstreams on CAPEX projects-scope, budget, schedule, vendor coordination, and documentation.
  • Promote best practices in code management, testing, and change control (ISA-95/GAMP).
  • Stay current in process control technology to resolve problems using solutions that involve new techniques, technologies and concepts
  • Developing and implementing process control systems and automation systems for new machines, processes and facilities.
Who are You?
  • Bachelor's degree in Automation Engineering or Electrical Engineering; MS degree preferred.
  • 8+ years of hands-on experience designing and commissioning PLC/DCS/HMI systems in batch or continuous chemical plants.
  • Proven expertise with at least one major platform (e.g., Rockwell ControlLogix, Siemens PCS"7, Emerson DeltaV, ABB 800xA, Opto 22 or Honeywell Experion).
  • Strong grasp of instrumentation, process-control theory and hazardous-area classifications (Class"I/Div"2, ATEX).
  • Knowledge of Python, C/C++, or other scripting languages for automation.
  • Familiarity with vision systems, servo drives, and safety PLCs.
  • Certifications such as TUV Functional Safety Engineer or Rockwell/Siemens certifications
  • Demonstrated success leading multi-disciplinary project teams and external automation integrators.
  • Excellent analytical, troubleshooting, and written/verbal communication skills.
We understand that not all candidates may meet the requirements listed above. If you believe you have the knowledge and experience necessary to excel in this role, we encourage you to apply.

We are Offering...

Challenge Yourself and Impact the Future - You will be part of a highly collaborative culture that promotes continuous improvement through cross-functional partnerships to achieve our mission. We do this through a strong and unified culture and transparent management, which has empowered us to create high-performing global teams that achieve superior solutions for our customers.

As part of the MAES Team, you will have ...
Opportunities for career growth, competitive compensation (competitive base salary and performance-related bonus plan), and benefits packages (health, dental, and vision insurance, Wellness Program, PTO/Holidays, as well as a 401(k)-retirement plan with a company match).
Innovative work environment where you will be a part of a dynamic and collaborative team.
Perks and incentives include paid parental leave, tuition reimbursement, and opportunities for professional development.

The typical base salary range for this position is between $95,406.00 and $143,108.00

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