Regal Rexnord

Sr. Design Engineer - Electro-Mechanical Actuation

Regal Rexnord$83K — $130K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical or Aerospace Engineering.
  • 7+ years in electro-mechanical actuation or related engineering.
  • Advanced knowledge of the design and operation of electro-mechanical actuators.
  • Proficient in 3D Solid Modeling software (SolidWorks, Inventor, etc.).
  • Expertise in Geometric Dimensioning and Tolerancing (GD&T).
  • Experience with production part approval and quality planning tools (PPAP, APQP).
  • Strong project management and root cause analysis skills.

Responsibilities

  • Lead system design and architecture for electro-mechanical actuators.
  • Conduct analysis for torque-speed, accuracy, safety, and reliability.
  • Oversee actuator design from concept through production.
  • Facilitate design reviews to ensure technical readiness.
  • Develop test plans and correlate results with designs.
  • Collaborate with engineers and suppliers for proper integration.
  • Manage program execution against defined milestones.

Benefits

  • Medical, Dental, Vision, and Prescription Drug Coverage.
  • Spending accounts (HSA, FSA).
  • Paid Time Off and Holidays.
  • 401k Retirement Plan with Matching Contributions.
  • Life and AD&D Insurance.
  • Paid Leaves.
  • Tuition Assistance.
Full Job Description
Work Model: You'll work in a hybrid model, onsite at your designated Regal Rexnord location at least 3 days per week (Monday-Thursday), with flexibility to work remotely up to 2 days, including Friday.

Position Summary
This position will serve as technical lead and owner for Electro-Mechanical Actuation aerospace products. The engineer is responsible for the design, development, integration and validation of the actuator designs, including motor, gears, drive mechanisms, sensors and structural housings.

The position works closely with customers and cross-functional engineering teams to deliver high-performance, flight-critical actuation systems for next-generation aircraft platforms.

Key Accountabilities
Technical Leadership and System Design
  • Lead system architecture, sizing, and design of electro-mechanical actuators (motor, gearing, ball screw/roller screw, position sensing).
  • Perform analysis and design studies (torque-speed, position accuracy, life, safety and reliability).
  • Define and manage requirements flow-down to the actuator component level

Product Development
  • Own actuator design through full lifecycle (concept 12 qualification 12 production).
  • Lead design reviews (PDR, CDR) and ensure technical readiness.
  • Develop and maintain engineering models, drawings, and specifications.

Testing and Validation
  • Define and support component and system-level test plans.
  • Correlate analysis with test data and drive design improvements.
  • Lead root cause investigations for test or field failures.

Cross-Functional Engineering Collaboration
  • Partner with component engineers, suppliers and manufacturing engineers to ensure proper integration.
  • Provide technical oversight to suppliers.
  • Drive DFM/DFA considerations and ensure producibility.

Program Execution
  • Lead technical execution against program milestones and deliverables of numerous new product introductions.
  • Balance performance, cost, weight, and manufacturability in design decisions.
  • Support customer interactions with technical expertise.
  • Assess and adapt to the impact of material availability, long-lead components, and supplier delivery schedules on engineering development, build plans, and program milestones.

Continuous Improvement
  • Assist in Identifying & driving continuous improvement opportunities within the facilities and at our supplier's locations.
  • Contribute to the breakthrough product development process
  • Maintain and improve existing products
  • Create and maintain policies, procedures, engineering standards, programs, and work instructions


Job Requirements

Capabilities and Success Factors

  • Requires a Bachelor's degree in Mechanical Engineering or Aerospace Engineering or related discipline
  • 7 + years of EMA or related engineering work experience
  • Advanced knowledge in the application, design and theory of operations for electro-mechanical actuators
  • Working knowledge of 3D Solid Modeling software such as SolidWorks, Inventor, CREO, and/or CATIA
  • Advanced knowledge of engineering part drawings and Geometric Dimensioning and Tolerancing
  • Background in metal manufacturing environment including metal cutting and grinding
  • General working knowledge of the Production Part Approval Process (PPAP) and Advanced Product Quality Planning (APQP) tools
  • Knowledge of Stage-Gate development processes
  • Experience working in a lean manufacturing or continuous improvement environment is required
  • Experience in root cause analysis and formal problem-solving techniques
  • Demonstrated proficiency in time and project management
  • Strong customer service orientation/ High level of interpersonal skills
  • Capable of occasional travel to customers and plants


Expected Base Salary Range: [$83,500 - $130,000]

The salary range provided is intended to display the value of the company's base pay compensation for this position. Salary is dependent on a multitude of factors, including but not limited to the physical worksite location, the geographic market of that location, candidate's skill set, level of experience, education and internal peer compensation comparisons among other potential factors.

Benefits
  • Medical, Dental, Vision and Prescription Drug Coverage
  • Spending accounts (HSA, Health Care FSA and Dependent Care FSA)
  • Paid Time Off and Holidays
  • 401k Retirement Plan with Matching Employer Contributions
  • Life and Accidental Death & Dismemberment (AD&D) Insurance
  • Paid Leaves
  • Tuition Assistance

About Regal Rexnord

All 29k+ associates at Regal Rexnord have a shared purpose: Create a better tomorrow by energy-efficiently converting power into motion. We are a leading, global manufacturer of airflow, motion control, power transmission, and power generation solutions used in commercial, industrial and residential settings. You may not know it, but Regal Rexnord impacts your life every day. Our products enable the fans in HVAC systems that keep us comfortable; the power source that keeps smart buildings running; the agricultural and food service equipment that keeps us fed; and the conveyor systems that keep e-commerce flowing. Regal Rexnord is comprised of four operating segments: Motion Control Solutions, Climate Solutions, Commercial Systems and Industrial Systems. Regal Rexnord is headquartered in Milwaukee, Wisconsin and has manufacturing, sales, and service facilities worldwide.
Learn more about Regal Rexnord
Size
6,570 employees
Market Cap
$7.7 billion
Industry
Net Income
$146.7 million
Founded
2006
5 Year Trend
-5.7%
Revenue
$1.9 billion
NASDAQ

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