Senior / Staff Build Reliability Engineer (Avionics)

Vast

$137K — $230K *
Aerospace & Defense
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in an engineering discipline or equivalent experience
  • 12+ years of experience in quality, manufacturing, reliability, or design in aerospace or high-reliability hardware
  • Ability to lead cross-functional initiatives with executive visibility
  • Excellent communication and technical leadership skills

Responsibilities

  • Own Build Reliability for avionics hardware, focusing on reliability and manufacturability
  • Partner with various teams to ensure quality and verification across the product lifecycle
  • Define readiness criteria for flight hardware and manage build risks during production ramp-up
  • Enhance internal avionics production processes with documentation and training
  • Lead containment and root-cause investigations for high-impact avionics issues
  • Analyze build data to identify and mitigate risks through recommendations
  • Mentor teams to improve reliability capabilities across the company

Benefits

  • Medical, dental, and vision coverage for employees and dependents
  • Generous paid time off with options to cash out unused vacation
  • Paid parental leave and disability insurance
  • 401(k) retirement plan
  • Access to wellness programs and discounts, including ClassPass credits
  • Complimentary meals and snacks, with free dinner and subsidized lunch options
Full Job Description
Vast is looking for a Senior / Staff Build Reliability Engineer (Avionics), reporting to the Director of Build & Supplier Reliability, to support the reliability of flight avionics hardware across the product lifecycle for our human-rated space stations.

This will be a full-time, exempt position located in our Long Beach location.

Responsibilities:
  • Own Build Reliability for avionics hardware and work centers, setting expectations for reliability, manufacturability, and build and flight readiness.
  • Partner with Engineering, Manufacturing, Quality, Supply Chain, and Mission Assurance leadership to ensure robust, scalable quality and verification plans across the product lifecycle, with lessons consistently carried across programs.
  • Ensure successful introduction of flight hardware by defining readiness criteria-including process qualification, manufacturability, and inspectability-and driving the retirement of build risks through production ramp-up.
  • Drive maturation of internal avionics production processes, ensuring documentation, equipment, tooling, process controls, data collection, and training support consistent and streamlined execution.
  • Ensure off-nominal work is performed and documented reliably. Partner with Mission Assurance to drive risk mitigations and steer response plans to severe issues. Provide leadership and technical direction for high-visibility issues, establishing recovery plans and aligning operations, quality, and engineering on execution.
  • Collect and analyze build data to identify risk and recurring issues. Lead build quality reviews, generate data-driven recommendations, and effectively influence partner teams to prioritize efforts that prevent escapes and improve reliability.
  • Lead containment and root-cause investigation of high-impact Avionics-related issues. Ensure implementation and verification of robust corrective actions that address root cause and systemic contributors across Vast.
  • Lead major cost reduction initiatives through simplification of requirements, clearer design standards, streamlined inspection and process validation steps, and strengthened process controls.
  • Mentor individuals and teams to elevate reliability capabilities across the company.

Minimum Qualifications:
  • Bachelor's degree in an engineering discipline or equivalent experience
  • 12+ years of experience in quality, manufacturing, reliability, or design in aerospace, defense, or high-reliability hardware environments
  • Demonstrated ability to lead cross-functional initiatives with executive visibility and influence technical direction across organizations
  • Excellent communication and technical leadership skills

Preferred Skills & Experience:
  • Proven track record of driving systemic improvements and shaping engineering strategy.
  • Deep expertise in reliability engineering, quality systems, and standards (ISO 9001, AS9100, etc.)
  • Mastery of advanced reliability and quality tools (RCA, FMEA, SPC, control plans); Six Sigma Black Belt or equivalent experience preferred
  • Strong technical depth in avionics design, manufacturing, integration, and/or test

Additional Requirements:
  • Ability to travel up to 10%
  • Ability to support mission-critical events outside normal working hours


Pay Range: California

$137,760-$230,472 USD

COMPENSATION AND BENEFITS
Base salary will vary depending on job-related knowledge, education, skills, experience, business needs, and market demand. Salary is just one component of our comprehensive compensation package. Full-time employees also receive company equity, as well as access to a full suite of compelling benefits and perks, including: medical, dental, and vision coverage for employees and dependents, generous paid time off; up to 20+ days of vacation for exempt staff and up to 10+ days of vacation for non-exempt staff with the ability to cash-out unused vacation annually, paid parental leave, short and long-term disability insurance, life insurance, access to a 401(k) retirement plan, ClassPass credits, personalized mental healthcare through Spring Health, and other discounts and perks. We also take pride in offering exceptional food perks, with snacks, drip coffee & onsite barista, cold drinks, and dinner meals remaining free of charge, and lunch subsidized as part of Vast's ongoing commitment to providing high-quality meals for employees.

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