Full Job Description
Are you passionate about driving continuous improvement and leading high-performing teams? We are seeking a dynamic Senior Process Improvement Engineer to spearhead operational excellence within our manufacturing value stream. In this role, you'll lead, coach, and develop a specific production area, ensuring safety, quality, delivery, and cost objectives are met while cultivating a culture of continuous improvement.
Position
Senior Process Improvement Engineer
Location
USA, Louisville, KY
How You'll Create Possibilities
Manufacturing Operations
• Lead and optimize performance within a designated production area, driving improvements in safety, quality, delivery, and cost
• Oversee maintenance, continuous improvement, and overall efficiency of equipment across production lines and fabrication areas
• Support the Operations Manager and coordinate daily production start-up to ensure lines are operational, properly staffed, and running smoothly
• Monitor and analyze production and fabrication data to identify performance gaps and ensure effective communication across shifts
• Implement and sustain lean manufacturing practices and standardized work to maintain process stability
• Coach equipment operators and Team Leaders to ensure adherence to established processes and standards
Continuous Improvement
• Lead problem-solving efforts and root cause analysis to address inefficiencies within the production area
• Facilitate kaizen events and implement countermeasures to improve manufacturing line performance
• Champion the Appliance Production System and promote a culture of continuous improvement
Leadership & Administration
• Provide leadership and direction to team members, ensuring consistent and fair application of policies, procedures, and work rules
• Collaborate with Manufacturing Engineering to plan and execute long-term equipment and process improvement projects
• Ensure accurate and timely completion of payroll, disciplinary documentation, and other administrative responsibilities
• Partner with Human Resources on employee relations and disciplinary matters
Quality & Safety
• Ensure all products meet quality specifications and uphold established quality standards across the production line
• Lead quality reviews, track defects, and collaborate cross-functionally to resolve production issues
• Promote a strong safety culture by ensuring compliance with Lockout/Tagout procedures, proper PPE usage, leading incident investigations, and implementing corrective actions
What You'll Bring to Our Team
• 5+ years of leadership experience in a manufacturing environment, with emphasis on manufacturing engineering, maintenance, and project execution
• Bachelor's degree (BS/BA) required or in progress, preferably in Engineering or a related field
• Experience working with or leading metal fabrication and/or automated equipment operations
• Six Sigma certification preferred, with strong knowledge of Lean, DMAIC, and continuous improvement methodologies
• Proven track record of driving results using analytical problem-solving, project planning, and cross-functional teamwork
• Experience implementing Lean Manufacturing principles in an operational setting
• Leadership experience or technical expertise in areas such as manufacturing, warehousing, distribution, materials management, quality, procurement, or fulfillment
• Demonstrated ability to collaborate effectively across all organizational levels, including maintaining positive union relations
• Strong organizational skills with the ability to manage multiple priorities and meet deadlines
• High level of initiative, energy, and motivation, with a commitment to team success and professional growth
• Demonstrated technical proficiency in manufacturing or operations environments
• Excellent leadership, communication, and interpersonal skills
• Strong problem-solving abilities with consistent follow-through on initiatives
• Experience facilitating and leading team-based projects
• Willingness to support a 24/7 manufacturing environment, including occasional off-shift, on-call, and weekend work