Senior Process Engineer

U.S. Pipe

$85K — $110K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Industrial, or Chemical Engineering or related field required.
  • 5-7 years of broad-based engineering experience in manufacturing; Lean and Quality Assurance experience required, with 7+ years preferred.
  • Strong mechanical aptitude and broad mathematical skills with knowledge of physics and engineering principles.
  • Basic drafting skills and proficiency in MS Office and CAD software, preferably AutoCAD.
  • Excellent communication skills for effectively presenting technical information.

Responsibilities

  • Develop systems and processes to reduce costs and enhance employee safety.
  • Analyze manufacturing process data to improve safety, product quality, and delivery.
  • Evaluate quality processes and recommend improvements for process control.
  • Review and calculate production costs to manage workflows effectively.
  • Integrate facility layouts and machine operations for optimized performance.
  • Identify needs and conceive improvements to optimize machinery and processes.
  • Lead Capex projects related to Manufacturing Operations and participate in safety and quality programs.

Benefits

  • Participation in the US Pipe Fabrication OPEX program for procedure development.
  • Opportunities for career advancement within a senior-level environment.
  • Engagement in impactful projects including Capex initiatives.
  • Collaboration with cross-functional teams for innovation and improvement.
Full Job Description
About the Role:

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance employee safety, improving product quality and increase operating efficiencies and equipment reliability. Functionally responsible to support the manufacturing team including floor support, maintenance, equipment, tool and gauge design, quality, and efficiency issues.

Specific Responsibilities:
  • Process improvement through collection and analysis of manufacturing process data to improve safety, product quality, customer delivery, and cost reductions.
  • Evaluate quality processes and make recommendations for improvements in quality process control.
  • Review and calculate labor, material and other production costs along with reviewing scheduled and future production requirements to assist management to better organize, evaluate and manage manufacturing workflows and resources.
  • Integrate facility layouts, production lines, machine operations and network performance.
  • Resolve issues and delays in production and find ways to reduce cost and maximize quality.
  • Proactively identify needs, conceive improvements, consider potential issues, as well as evaluate costs and potential savings to optimize existing machinery and/or processes.
  • Support and participate in the US Pipe Fabrication OPEX program to develop, test and document new and existing production procedures.
  • Lead and support Capex projects related to Manufacturing Operations and participate in the USPF OPEX, Safety and Quality programs.
  • Develop effective automated and non-automated systems. Investigate CNC machinery opportunities, drive introduction and support of new equipment and processes for production.
  • Executes and manages Capex projects from design conception to installation and commissioning.
  • Prepares drawings, project schedules, operating and maintenance procedures, including parts lists, to provide plant personnel with operating and maintenance information.
  • Selection and execution of projects assisted by outside contractors.

Qualifications:
  • Bachelor's degree in Mechanical, Industrial, or Chemical Engineering or related field is required.
  • 5-7 years of broad-based engineering experience in a manufacturing environment, Lean, and Quality Assurance experience required. 7+ years preferred.
  • Ability to organize and think logically, strong mechanical aptitude, broad mathematical skills, practical knowledge of physics and engineering principles and basic drafting skills.
  • Ability to effectively utilize MS Office products and CAD software, preferably AutoCAD.
  • Excellent communications skills with ability to present technical information and solutions effectively.

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