Precision Castparts

Senior Process Engineer

Precision Castparts$100K — $120K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering (Mechanical, Chemical, Materials Science, or related field)
  • Knowledge of investment casting technology and manufacturing methods preferred
  • Strong analytical and critical thinking skills
  • Proven track record of process improvement
  • Self-motivated, data-driven problem solver

Responsibilities

  • Lead continuous improvement projects using Lean and Six Sigma methodologies
  • Support daily production by troubleshooting and implementing solutions
  • Monitor and control slurry chemistry for consistent performance
  • Optimize robotic dipping systems to enhance quality and throughput
  • Analyze process performance data to identify improvement trends
  • Ensure compliance with environmental, health, safety, and quality standards
  • Collaborate with operations, quality, and maintenance teams

Benefits

  • Opportunity to work on cross-functional projects
  • Engagement with continuous improvement methodologies
  • Participation in capital projects and tooling initiatives
  • Exposure to a fast-paced production environment
  • Collaboration with skilled teams in manufacturing and engineering
Full Job Description
Senior Process Engineer

Country

United States of America

State / County

Connecticut

City

Groton

Division

Structurals

Company

Groton

Function

Engineering

Workplace Type

On-Site

Position type

Full Time

Opportunity ID

24065

Job Description

PURPOSE:

As a Senior Process Engineer, you will play a critical role in driving manufacturing performance within a fast-paced production environment. You will leverage engineering expertise, data analysis, and continuous improvement methodologies to enhance safety, quality, and operational efficiency.

This role partners cross-functionally with operations, quality, and maintenance teams to solve complex process challenges, optimize slurry chemistry and shell processes, and lead initiatives that improve productivity and product performance.

ESSENTIAL JOB FUNCTIONS:
  • Lead continuous improvement projects to enhance shell process quality using Lean and Six Sigma methodologies
  • Support daily production operations by troubleshooting process issues and implementing sustainable solutions
  • Monitor, test, and control slurry chemistry to maintain consistent process performance
  • Program, troubleshoot, and optimize robotic dipping systems to improve quality and throughput
  • Analyze scrap, rework, and process performance data to identify trends and drive improvements
  • Maintain process stability through equipment monitoring, parameter control, and optimization efforts
  • Support engineering change management, including review, documentation, validation, and implementation
  • Participate in audits and quality investigations; implement and track corrective and preventive actions
  • Evaluate product designs and equipment capabilities to ensure manufacturability within existing processes
  • Lead and support capital projects and tooling initiatives to improve safety, quality, and efficiency
  • Ensure compliance with environmental, health, safety, and quality standards
  • Collaborate cross-functionally with operations, quality, and maintenance teams to achieve plant goals
  • Perform additional engineering and quality-related duties as assigned

SPECIAL SKILLS AND PHYSICAL REQUIREMENTS:
  • Strong analytical, critical thinking, and communication skills.
  • Self-motivated, data-driven problem solver with a proven track record of process improvement.
  • Ability to work in a heavy manufacturing environment, including lifting materials up to 50 lbs.


REPORTING RELATIONSHIPS:
  • Reports directly to the Process Engineering Manager.

EDUCATION AND EXPERIENCE:
  • Requires a Bachelor's degree in Engineering (Mechanical, Chemical, Materials Science, or related field)
  • Knowledge of investment casting technology, processes and manufacturing methods are preferred.


About Precision Castparts

Precision Castparts Corp. is a worldwide, diversified manufacturer of complex metal components and products. It serves the aerospace, power, and general industrial markets. PCC is the market leader in manufacturing large, complex structural investment castings, airfoil castings, and forged components used in jet aircraft engines and industrial gas turbines. The Company is also a leading producer of highly engineered, critical fasteners for aerospace and other general industrial markets, and supplies metal alloys and other materials to the casting and forging industries.
Learn more about Precision Castparts
Size
29,000 employees
Industry
Founded
1949

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