Senior Process Engineer - Advanced Development

Baylis Medical Technologies

$89K — $135K *
Healthcare
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering or related field
  • 4+ years in manufacturing process design and optimization for medical devices
  • Expertise in braiding, coiling, laser cutting, and injection molding
  • Experience with analytical instruments like SEM, EDX, and DSC
  • Knowledge of joining methods for various materials
  • Ability to design efficient database structures.

Responsibilities

  • Develop manufacturing processes from idea to prototype
  • Lead process development projects
  • Manufacture and test prototypes
  • Collaborate with vendors on new process technologies
  • Set up manufacturing equipment and production lines
  • Optimize processes using new technologies
  • Conduct process validation and equipment qualification.

Benefits

  • Complimentary shuttles and subsidized transit options
  • Flexible hours for work-life balance
  • One day off per year for community volunteering
  • Opportunities for on-site training and personal development
  • Comprehensive rewards package including tuition reimbursement
  • Engaging workplace culture with clubs and activities.
Full Job Description
The Big Picture

We are seeking a Senior Process Engineer to join our team and contribute to our advancedmaterial and manufacturingtechnology development efforts.The ideal candidate will build new prototypes and develop next-generation processes for medical devices.Key responsibilities includenew technologysearch, prototype building, mentoring junior engineers, andcomplying withregulatory standards.

This is a full-time position based at Baylis Medical Technologies Inc., Mississauga, Ontario, Canada

Impact Through Innovation

The Senior process engineer - Advanced development willbe responsible for:

  • Developingmanufacturing processes from concept to prototype.

  • Leadingprocess development projects.

  • Manufacturingand testingprototypes.

  • Working with external vendors to develop new process technologiesandnewmaterials

  • Setting up new manufacturing equipment and production lines.

  • Applyingnew technologiestooptimizeprocess design and performance.

  • Setting updatabaseof knowledge fornew manufacturing technologiesand new inspection technologies.

  • Applying statistical and simulations to aid in device design.

  • Researching newprocessesto meetproduct specifications and cost metrics.

  • Evaluatingprocessesand design alternatives.

  • Applyinglean manufacturing, problem-solving, and DOE principles.

  • Completingprocess validationin the R&D or commercial production line(IQ, OQ, PQ,PV&V).

  • Address workenvironmental issues, including H&S activities.

  • Design and source equipment and tooling.

  • Lead process validation and equipment qualification.

  • Support and mentor junior engineers.

  • Adhere to all corporate, quality, and health and safety policies.


Your Unique Expertise

Required skills:

  • Bachelor's degree in Engineeringor related field

  • 4+ years of experience in manufacturing process design and optimization in the medical device industry

  • Deep understanding in one or more of the following: braiding, coiling, jacket reflow, laser cutting, injection molding, RF tipping, and adhesive bonding

  • Practical experience withanalyticalinstruments, such as SEM,EDX,DSC, FTIR,UVis, surface energy tester,laser micrometer,basic dimensional measurement tools

  • Knowledge of material joining, cutting, and forming methods for one of the following: stainless steel, PEBAX, Nylon, PTFE, FEP, PET, PEEK, TPU, hydrophilic and hydrophobic coatings

  • Proven ability to architect data structures and implement efficient database schemas from the ground up

Asset skills:

  • Master or PhD in field of Material science, advanced polymer science, metallurgical engineering, or mechanical engineering

  • 6+ years of experience in manufacturing process design and optimization in the medical device industry

  • 3+ years of experience in the catheter-based medical device industry

  • Strong understanding ofISO10555standards for medical catheters

  • Experience with Six Sigmamethodologyand statistical analysis using Minitab, Python, or Monte Carlo Simulation software

  • Practical experience with CAD design (SolidWorks) forfixture design,3D printing, injection molding, or machining

  • Experience with vision systems for inspection in production setting

  • Practical experience with test method validation and process validation (IQ, OQ, PQ, PPQ).

  • Proventrack recordin leading process development fromidea to working prototype.

  • Experience working with external vendors to develop newmaterials and newprocess technologies.


Our Distinctive Edge

  • Effortless commute: say goodbye to commuting challenges/hassles with our complimentary shuttles and subsidized transit options, making yourjourney towork a breeze.

  • Work-life integration: Embrace a well-balanced work-life rhythm and flexible hours, empowering you to thrive both personally and professionally.

  • Making a difference: Be a force for good with one dedicated day off for impactful volunteering, supporting causes close to your heart.

  • Nurturing your career: Propelyour career forward with abundant opportunities for on-site training, workshops, and personal development.

  • Rewards that count: Reapthe benefits of our comprehensive rewards package, including tuition reimbursement and a health spending account.

  • Unleash your spirit: Joina thriving workplace culture filled with employee-led clubs, campaigns, sports teams, and exhilarating activities - fostering camaraderie and fun.


Our Impact

Baylis Medical Technologies is a leader in the development and manufacturing of innovative medical devices in the fields of radiology and cardiovascular. Headquartered in Canada, the company also provides contract manufacturing services to some of the world's leading medical device companies.

Pleaseinform usif you require anyaccommodationduring the recruitment process.

Take the Leap

We are looking for talented individuals, like yourself, to join Baylis Medical Technologies and make a meaningful impactinthe lives of patients. Be part of our mission to revolutionize patient care throughcutting-edgetechnology and breakthrough solutions.

Are you ready to join us? Apply today andlet'sshape the future of healthcare together!

Want an inside look at careers and life at Baylis? See all our current job opportunities here and follow us on LinkedIn!

Interested candidates, pleasesubmityour resume via the Apply Now button or by email to [email protected].

While we thank all applicants, only those being considered for an interview will be contacted.

This role has a base salary range of $89,000 CAD to $135,000 CAD. Final offers are determined based on individual skills, experience, qualifications, location, and other job-related factors.

Similar Jobs

More Jobs at Baylis Medical Technologies

More Healthcare Jobs

Find similar Senior Process Engineer - Advanced Development jobs: