Form Energy

Senior Mechanical Engineer, R&D

Form Energy$100K — $130K *
Energy & Utilities
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree plus 4 years experience; Master's + 1 year; or PhD in Mechanical Engineering or related field.
  • Demonstrated experience managing the full mechanical design cycle independently.
  • Proficient in CAD with skills in engineering drawings and geometric dimensioning and tolerancing.
  • Hands-on experience with various metal and plastic prototyping methods including laser cutting and 3D printing.
  • Strong skills in engineering analysis such as FEA and CFD with sound problem-solving judgment.
  • Excellent communication and organizational abilities.

Responsibilities

  • Design, build, and validate prototype electrochemical cell architectures and experimental setups.
  • Own the complete iterative design cycle, ensuring mechanical and electrochemical requirements are met.
  • Select and conduct necessary engineering analyses to support designs, including hand calculations and FEA.
  • Manage prototyping processes in-house and with external manufacturers, fostering vendor relationships.
  • Maintain detailed design records including documentation and 3D CAD files.
  • Identify design gaps proactively and propose innovative solutions across engineering teams.
  • Coordinate and mentor junior engineers and technicians in shared prototyping efforts.

Benefits

  • 100% coverage of medical, dental, and vision premiums for full-time employees; 80% for dependents.
  • At least 12 weeks of paid leave for new parents; up to 20 weeks for birthing parents.
  • Generous vacation policies to ensure work-life balance.
Full Job Description
Role Description

Form Energy is hiring a mechanical engineer to drive mechanical design, prototyping, and validation of electrochemical cell architectures for our next-generation technology. As part of the R&D team, you will own experimental hardware from concept through validation, partnering closely with other mechanical engineers, battery engineers, and materials scientists to de-risk early-stage product concepts. This is an exciting opportunity to be creative while helping to shape the growth of a fast-moving company with breakthrough technology and an incredible mission! Relocation assistance is available.

What you'll do:
  • Design, build, and validate prototype electrochemical cell architectures and experimental setups, translating functional requirements into hardware that works
  • Own the iterative design cycle end to end, confirming that mechanical and electrochemical requirements are met and refine designs based on experimental results, in close partnership with battery scientists and electrochemists
  • Select and carry out the engineering analysis needed to support your designs (e.g., hand calculations, FEA, CFD, tolerance stack-ups, and materials testing), using judgment about which methods fit the problem
  • Drive prototyping both in-house and through external manufacturers, managing vendor relationships
  • Maintain the design record through written documentation, 3D CAD files, engineering drawings, and test data
  • Identify design gaps and opportunities early, propose creative solutions, and communicate proactively across engineering and science teams
  • Coordinate and mentor junior engineers and technicians on shared prototyping efforts
What you'll bring:
  • Bachelor's + 4 years work experience; Master's + 1 year of work experience; or a PhD with degree in Mechanical Engineering or related fields
  • Demonstrated depth across the full mechanical design cycle, from concept through prototyping and validation, with a track record of owning designs independently
  • Proficiency in computer-aided design (CAD), including engineering drawings and geometric dimensioning and tolerancing
  • Hands-on experience with a range of metal and plastic prototyping techniques (e.g., laser cutting, 3D printing, machining, welding), and sound judgment about when to build in-house versus outsource
  • Strong engineering analysis skills (e.g., FEA, CFD, tolerance analysis, or materials testing) and the judgment to select the right method for a given problem
  • Excellent communication and organizational skills

#LI-Onsite

#LI-LN1

Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America's energy future, we need everyone at the table.

About Form Energy

Form Energy is an American energy storage technology and manufacturing company that is developing and commercializing a pioneering iron-air battery capable of storing electricity for 100 hours at system costs competitive with legacy power plants. Form’s multi-day battery will reform the global electricity system to reliably run on 100% low-cost renewable energy, every day of the year. Form Energy was founded by energy storage veterans who came together in 2017 with a unified mission to reshape the global electric system by creating a new class of low-cost multi-day energy storage systems. Driven every day by Form’s interlocking core values of humanity, excellence, and creativity, our team is deeply motivated and inspired to transform the energy landscape and create a better world.
Learn more about Form Energy
Size
50 employees
Industry
Founded
2017

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