Proterra

Senior Mechanical Design Engineer, Battery Pack Design and Architecture

Proterra$90K — $120K *
Greer, SC 29651In-Person
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical Engineering or related field with 5+ years or Master's with 3+ years of industry experience
  • Proficient in 3D CAD design and 2D drafting, with preference for 3DX/CATIA experience
  • Experience with high and low volume manufacturing methods, including aluminum casting and injection molding
  • Deep understanding of structural mechanics and thermal management principles
  • Strong problem-solving skills with the ability to perform root cause analysis

Responsibilities

  • Design mechanical and electromechanical parts and assemblies with efficiency and quality
  • Develop innovative structural solutions that meet thermal and safety requirements
  • Create and manage engineering drawings and design data in both 3D and 2D
  • Participate in creating DFMEA and DVP&R documentation
  • Develop project plans and schedules for engineering activities adhering to design controls
  • Support the transition of designs from prototype to high-volume manufacturing
  • Maintain design documentation and facilitate design review processes

Benefits

  • Work in a cutting-edge electric vehicle technology environment
  • Opportunity for involvement in the full product development cycle from concept to launch
  • Engage with innovative battery technology that promotes sustainability
  • Onsite position fostering direct collaboration with the product development team
  • Potential for professional growth and advanced training in specialized areas of mechanical design
Full Job Description
Position Overview:

The product development team is responsible for designing battery pack modules and system enclosures that define the direction of our future products. It is also responsible for maintaining and supporting current production programs to provide design-focused support and technical issue resolution.

As a member of this engineering team, you will work in engineering support role who is responsible for driving the mechanical design, system architecture, structural integrity, design documentation, and manufacturability of battery packs to ensure that we follow entire product development cycle till successful launch. This role combines deep mechanical engineering expertise with strong systems thinking, cross-functional leadership, and a drive for innovation and product excellence. You will be the component manager for sub-system parts and support designs from the concept through production, ensuring compliance with safety, regulatory, thermal, vibration, structural, and manufacturability requirements.

About the Role - You will:

  • Design high quality mechanical, electromechanical parts and assembly designs efficiently and with good modeling practices
  • Develop cost effective, innovative and weight-optimized structural solutions to meet thermal, NVH, and crash safety requirements
  • Create and manage detailed engineering drawings/design data (3D and 2D), utilizing Catia 3DExperience (3DX) by applying a high standard of Geometric Dimensioning and Tolerancing (GD&T)
  • Participate in detailed DFMEA and DVP&R documentation creation
  • Responsible for the development of technical project plans and schedules covering engineering activities, meeting all design control and product development SOP requirements
  • Support the transition of designs from prototype to high-volume manufacturing, focusing on Design for Manufacturing (DFM) and Design for Assembly (DFA)
  • Maintain design documentation and facilitate design reviews


Your Experience Includes:

  • Degree in Mechanical Engineering or related field; bachelor's with 5+ years OR Master's with 3+ industry experience in mechanical design
  • Proficient in 3D CAD design and 2D drafting (including GD&T and Datum structuring) of mechanical components (3DX/CATIA experience is preferred)
  • Experience in high and low volume manufacturing methods, especially in aluminum casting, extrusion, stamping, forging, injection molding,, etc.
  • Deep understanding of structural mechanics, fatigue analysis, thermal management principles and ability to interpret FEA/CFD analysis results
  • Strong background with DFMEA, PFMEA, tolerance stack-up, etc.
  • Strong problem-solving skills and the ability to perform root cause analysis


Additional Desired Skills:

  • Prior experience in high voltage battery systems, energy storage or EV industry is valued but not required
  • Brief knowledge of battery electrical components (cells, modules, current collectors, busbars, module too pack integration etc)
  • Knowledge of manufacturing processes unique to battery pack construction (e.g., laser welding, potting, sealing)


Designed and assembled in the United States, Proterra's innovative battery platform offers industry-leading energy density, durability, performance and safety systems - enabling Proterra EV batteries to be the premium choice for commercial vehicles and industrial equipment.

Proterra's battery technology offers industry-leading energy density, safety systems, and durability. Proudly designed in Silicon Valley and assembled in Greer, South Carolina, Proterra® batteries are the premier choice to electrify commercial vehicles ranging from buses and trucks to construction equipment and more. Proterra is building innovative battery technology to power a better, more sustainable world.

Location: Onsite role in Greer, SC
Travel: < 15% Travel

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About Proterra

Proterra is an American automotive and energy storage company based in Burlingame, California. The company designs and manufactures electric transit buses and electric charging systems. Proterra's Catalyst series includes transit buses ranging from 35 feet to 40 feet in length and various battery configurations. Buses are charged through an overhead charging station that is placed at maintenance facilities as well as route terminals. Founded in 2004, it became a public company in June 2021 through a business transaction with a Nasdaq-listed special-purpose acquisition company.
Learn more about Proterra
Market Cap
$825.4 million
Industry
Founded
2004
NASDAQ

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