Blue Origin

Senior Materials & Processes Engineer (Additive Manufacturing)

Blue Origin$145K — $203K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 7+ years of experience in Metallic Additive Manufacturing.
  • Bachelor's degree in material science/engineering or similar field.
  • Experience as a principal investigator in process development of metallic Additive Manufacturing.
  • Hands-on expertise with nickel, aluminum, and copper alloy Additive Manufacturing.
  • Background in managing technology development projects, including budgets and resources.

Responsibilities

  • Lead strategic efforts for Additive Manufacturing in a cross-functional team.
  • Identify and improve low maturity Additive Manufacturing technologies.
  • Mentor and support a high-performing team of AM engineers.
  • Develop and specify Additive Manufacturing processes for various metallic materials.
  • Design and analyze test campaigns for in-house produced materials and hardware.
  • Collaborate with various engineering teams to implement robust manufacturing solutions.
  • Address and resolve root causes for AM build quality issues.

Benefits

  • Comprehensive medical, dental, and vision insurance.
  • 401(k) with company match up to 5%.
  • Stock options for all regular employees working at least 20 hours per week.
  • Paid Time Off: Up to four weeks per year and 14 company-paid holidays.
  • Potential bonuses based on individual contributions and company performance.
Full Job Description
Application close date:
Applications will be accepted on an ongoing basis until the requisition is closed.

This role is part of the Blue Origin Engines business unit, where our focus is the design, development, manufacturing, and testing of engines and propulsion systems. Built for multiple uses, our family of engines is powering the next generation of rockets for commercial, civil, national security, and human spaceflight.

As part of a hardworking team of specialists, technicians, and engineers, you will be responsible for Materials & Processes tasks related to Metallic Additive Manufacturing for various spaceflight systems and Blue Origin as a company. You will share in the team's impact on all aspects of technology roadmap and maturation, and process, machine and material development strategy. This position will directly impact the history of space exploration and will require your dedicated commitment and detailed attention towards safe and repeatable spaceflight.

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities:
  • Lead tactical and strategic efforts within a cross-functional Materials & Processes team to lead direction of Additive Manufacturing efforts and hardware within Blue Origin's world class in-house facilities.
  • Identify low maturity Additive Manufacturing technologies to improve technical performance or manufacturability of liquid rocket engines.
  • Mentor and support a team of competent high performing AM M&P engineers.
  • Develop Additive Manufacturing processes, parameters, requirements, and specifications for existing and novel metallic materials.
  • Lead test campaigns designing, collecting and analyzing material properties data for in-house produced Additively Manufactured metallic materials and Engines hardware.
  • Collaborate closely with design, manufacturing, quality, and integration engineers to implement requirements in all phases of AM coupled with robust production solutions and design for manufacture.
  • Execute root cause and corrective actions efforts AM builds.
  • Optimize and production harden AM processes to increase throughput and decrease variability.
  • Contribute to the development of internal engineering and quality processes to standardize and accelerate material evaluation and implementation.


Minimum Qualifications:
  • 7+ years directly related Metallic Additive Manufacturing experience.
  • Minimum Bachelors in material science/engineering or related field
  • Principle investigator in process development and optimization of metallic Additive Manufacturing processes.
  • Hands on experience measuring, analyzing, developing, characterizing Additive Manufacturing of nickel (e.g. Inconel), aluminum, and copper alloys.
  • Proven experience managing technology development projects, measuring technical progress, resources, and managing budgets.
  • Experience with powder metallurgy.
  • Knowledge of applicability of characterization methods such as SEM, EDS, EBSD, PSD measurements, XRF, ICP, and OES.
  • Proven experience developing and executing test plans for analysis and qualification of components or materials.
  • Proven experience developing and executing experimental plans, analyzing data and concisely reporting the results.
  • Strong written and personal computer skills.
  • Strong interpersonal and organizational skills.


Preferred Qualifications:
  • Masters or PhD in Material Science/Engineering or related field
  • Experience in Laser Powder Bed Fusion industry experience
  • Experience transitioning materials and processes from development to production
  • Proven experience managing technology development projects, measuring technical progress, resources, and managing budgets.
  • Product impact focused mindset
  • Experience with statistical analysis


Base Pay Range for:
WA applicants is $145,188.00 - $203,263.20

Other site ranges may differ

Culture Statement

Don't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Benefits
  • Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
  • Stock Options for all regular employees (working at least 20 hours/week)
  • Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
  • Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.


About Blue Origin

Blue Origin is an aerospace company that develops rockets and spacecraft for commercial and government customers. The company's products include the New Shepard suborbital vehicle and the New Glenn orbital rocket. Blue Origin was founded in 2000 by Jeff Bezos and is headquartered in Kent, Washington.
Learn more about Blue Origin
Size
3,000 employees
Industry
Founded
2000

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