Kollsman

Senior Manufacturing/Process Engineer - SMT

Kollsman • $90K — $120K *
Fort Worth, TX 76137In-Person
Aerospace & Defense
5 - 7 years of experience
3 weeks ago
Job Overview by Ladders

Qualifications

  • Bachelor's degree in mechanical, electrical, or manufacturing engineering (Master's preferred) with 6+ years of experience, or equivalent experience with 10+ years in electronics manufacturing.
  • Strong knowledge of IPC standards (IPC-A-610 and J-STD-001) and defense/aerospace requirements.
  • Proficiency in SMT equipment and soldering techniques.
  • Experience in Lean Manufacturing, Six Sigma, and process validation.
  • Familiarity with ERP/MES systems and data-driven decision-making.

Responsibilities

  • Design and improve processes for circuit card assembly including SMT and soldering techniques.
  • Ensure quality and compliance with military standards.
  • Drive continuous improvement using Lean and Six Sigma methodologies.
  • Provide troubleshooting support to production teams and train staff.
  • Collaborate with design engineering for product manufacturability.
  • Monitor process metrics and implement Statistical Process Control.

Benefits

  • 9/80 schedule with every other Friday off.
  • Competitive compensation and 401(k) program.
  • Comprehensive medical, dental, vision, and disability coverage.
  • Flexible Vacation & PTO policies.
  • Paid Parental Leave and wellness discounts.
Full Job Description
Job Summary:

The Senior Manufacturing/Process Engineer - SMT will lead and optimize manufacturing processes for circuit card assemblies (CCA) within a defense industry environment. This role ensures compliance with stringent military and aerospace standards while driving continuous improvement in quality, cost, and delivery. The Engineer will have deep expertise in electronics manufacturing, including soldering, SMT (Surface Mount Technology), and through-hole assembly processes.

Responsibilities and Tasks:
  • Process Development & Optimization: Design, implement, and improve processes for circuit card assembly, including SMT, wave/selective soldering, bonding/staking, and conformal coating. Develop and maintain process documentation, work instructions, and standard operating procedures.
  • Quality & Compliance: Ensure adherence to IPC-A-610, J-STD-001, and MIL standards for defense electronics. Collaborate with Quality Assurance to resolve non-conformances and implement corrective actions.
  • Continuous Improvement: Utilize Lean, Six Sigma, and root cause analysis to reduce defects and improve yield. Drive automation and advanced manufacturing techniques for efficiency gains.
  • Technical Support: Provide hands-on support to production teams for troubleshooting and process-related issues. Train operators and technicians on best practices and new technologies.
  • Cross-Functional Collaboration: Work closely with Design Engineering to ensure manufacturability of new products. Support Supply Chain and Procurement in evaluating component and material specifications.
  • Data Analysis & Reporting: Monitor key process metrics and generate reports for management. Implement SPC (Statistical Process Control) for critical processes.


Education, Experience/Knowledge & License/Certification:
  • A bachelor's degree in mechanical, electrical, manufacturing engineering, or related field (Master's preferred), with a minimum 6+ years of relevant experience or equivalent experience: minimum 10+ years of hands-on experience in electronics manufacturing and process engineering, specifically in circuit card assembly, may be considered in lieu of a degree.
  • Strong knowledge of IPC standards (IPC-A-610, J-STD-001) and defense/aerospace requirements.
  • Proficiency in SMT equipment, soldering techniques, and automated optical inspection (AOI).
  • Experience with Lean Manufacturing, Six Sigma, and process validation.
  • Familiarity with ERP/MES systems and data-driven decision-making.
  • Proven ability to evaluate, select, and implement advanced automation technologies in manufacturing environments.


Skills and Abilities:
  • Skilled in operating/programming/troubleshooting FUJI pick and place machines or similar high-speed/high-precision platforms.
  • Proficient in programming Koh Young 3D SPI and AOI inspection systems.
  • Strong understanding of the wash process required for circuit cards in the aerospace industry.
  • Experience with conformal coating, potting, and ruggedization for defense applications.
  • Knowledge of thermal profiling and reflow soldering optimization.
  • Ability to lead cross-functional teams and manage multiple projects simultaneously.
  • Proficiency in CAD tools for process and fixture design.


Travel/Physical Requirements:
  • Must be a U.S. citizen
  • Must be eligible to obtain and maintain a U.S. Government security clearance.

#LI-SW1

Here Are Some of the Great Benefits We Offer:

  • Most locations offer a 9/80 schedule, providing every other Friday off
  • Competitive compensation & 401(k) program to plan for your future
  • Robust medical, dental, vision, & disability coverage with qualified wellness discounts
  • Basic Life Insurance and Additional Life & AD&D Insurances are available
  • Flexible Vacation & PTO
  • Paid Parental Leave
  • Generous Employee Referral Program
  • Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more
  • Voluntary Tricare Supplement available for military retirees


This job description does not list all the duties of the job. You may be asked by your supervisors or managers to perform other duties. The employer has the right to revise this job description at any time. The job description is not an employment contract. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position.

About Kollsman

Elbit Systems of America specializes in technology-based systems for diverse defense and commercial applications. They provide air data products, cockpit instrumentation, commercial aircraft services, head-up displays, and vision systems. They also provide custom product development and manufacturing to fit individual customer needs.

Elbit Systems of America Careers

Joining Elbit Systems of America presents an unparalleled opportunity to advance one's career with a leader in defense, aviation, and technology. This company stands out not only for its commitment to innovation and leadership but also for fostering a culture that values diversity and professional growth.

Explore Job Opportunities

Elbit Systems of America offers a range of job opportunities that cater to a variety of skills and interests. From engineering to project management, the company seeks passionate, creative, and solution-driven team players. Each position at Elbit Systems of America is a chance to contribute to groundbreaking projects that make a difference.

Internship Programs

For those starting their careers, internships at Elbit Systems of America provide invaluable industry experience and networking opportunities. Interns work alongside seasoned professionals, gaining insights that are crucial for future employment. These programs are designed to transform academic knowledge into real-world skills in a nurturing environment.

Professional Growth and Development

Elbit Systems of America is dedicated to the continuous professional development of its team members. With comprehensive training programs, including leadership development and diversity training, employees are equipped to excel in their current roles and prepare for future challenges. The company supports career advancement through professional development courses and certifications.

Benefits and Culture

The benefits at Elbit Systems of America go beyond standard employment perks. Employees enjoy a supportive and inclusive culture, competitive health benefits, retirement plans, and flexible working conditions. The company prioritizes work-life balance and employee well-being, making it a desirable workplace for individuals looking to thrive both professionally and personally.

Hiring Process

The hiring process at Elbit Systems of America is designed to be transparent and efficient. Candidates submit their resumes through the Elbit Systems of America careers portal, where they can also set up job alerts to stay informed about new openings. The interview process assesses not only a candidate's skills but also their potential for growth and alignment with the company’s values.

Networking and Innovation

At Elbit Systems of America, networking and innovation are at the core of the business. Employees are encouraged to engage in cross-departmental collaboration, fostering an environment of learning and new ideas. This approach ensures that Elbit Systems of America remains at the forefront of technology and industry standards.

Join the Team

Elbit Systems of America is actively searching for individuals who are curious, driven, and committed to excellence. Explore open positions that match your skills and interests on the Elbit Systems of America Jobs page. Discover the exciting and rewarding career opportunities that await at Elbit Systems of America.

Stay Connected

Keep up to date with career tips, insider perspectives, and industry-leading insights from Elbit Systems of America. These resources are invaluable for those looking to enhance their careers in the high-tech industry.

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Learn more about Kollsman
Industry
Aerospace & Defense
* Ladders Estimates

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