Full Job Description
POSTION DESCRIPTION
As a Senior Manufacturing Engineer, you will lead cross-functional teams to bring complex robotic and electromechanical systems into production. You will connect R&D, systems engineering, quality, supply chain, test, and manufacturing to establish robust production processes and deliver systems that are safe, reliable, manufacturable, serviceable, and cost-effective.
This role is ideal for an engineering leader experienced in robotics or complex electromechanical products, integrated assembly and test, manufacturing transfer, defect management, statistical process control, and continuous improvement.
• Lead cross-functional engineering and manufacturing teams.
• Translate customer and system requirements into quality, reliability, safety, and manufacturing-readiness plans.
• Bridge R&D and manufacturing to transfer scalable robotic products and processes from prototypes through pilot production, validation, ramp-up, and sustaining operations.
• Establish risk-management strategies using defect tracking, root-cause analysis, FMEA, control plans, verification, validation, reliability testing, and corrective action.
• Define and monitor manufacturing metrics such as defect escape, uptime, yield, process capability, throughput, cycle time, scrap, rework, and cost.
• Apply statistical process control and process-capability methods across assembly, calibration, test, suppliers, and contract manufacturers.
• Develop and qualify assembly processes, production equipment, tooling, fixtures, gauges, calibration stations, and end-of-line test systems.
• Lead system-integration investigations and resolve field, supplier, or manufacturing failures.
• Qualify manufacturing sites and suppliers for process capability and quality.
• Drive manufacturability, assembly, calibration, testability, reliability, serviceability, and cost decisions across robotic subsystems.
• Manage program priorities, budgets, technical risks, and stakeholder communication.
• Support on-site work in the Seattle metro area and travel to manufacturing locations as needed.
QUALIFICATIONS
• Bachelor's or master's degree in Manufacturing, Mechanical, Electrical, Robotics, Mechatronics, Systems, Industrial, or Quality Engineering, or a related engineering discipline.
• 8+ years of experience in manufacturing, hardware quality, new product introduction, process engineering, or operations, including technical leadership.
• Casting and Injection Molding knowledge and experience.
• Experience leading multidisciplinary or distributed engineering teams and transferring robotic or complex electromechanical systems into production.
• Strong understanding of actuators, transmissions, sensors, electronics, batteries, wiring, structures, and safety systems.
• Demonstrated ability to use structured quality and problem-solving methods to improve manufacturing performance and reduce field and safety risk.
• Experience developing and qualifying assembly, calibration, tolerance analysis, integration, inspection, and end-of-line test processes and equipment.
• Working knowledge of manufacturing processes, DFM/DFA/DFT, FMEA, control plans, traceability, configuration control, Lean manufacturing, and structured problem solving.
• Strong communication, analytical, organizational, program-management, and technical tradeoff skills.
• Positive, client-focused leadership style and a commitment to ethical conduct.
PLUSES TO HAVE
• Ability to perform structural and thermal Finite Element Analyses (FEA)
• Experience launching a robotic product family or manufacturing platform at commercial scale.
• Experience in mobile, industrial, humanoid, warehouse, autonomous, or collaborative robotics.
• Knowledge of robotics functional safety, machinery safety, and battery safety practices.
• Experience with accelerated life testing, environmental testing, fault injection, fleet-failure analysis, or hardware-in-the-loop testing.
• PMP, ASQ, Lean Six Sigma, functional-safety, or related certification.
• Consulting experience or demonstrated ability to quickly understand unfamiliar robotic architectures and manufacturing systems.
COMPENSATION AND BENEFITS
• Salary range: $150K - $175K, depending on experience, skills, and qualifications
• Excellent Healthcare plan (Medical, Dental, and Vision) fully paid for by the company for the employee; partial payment for dependents
• 401(k) plan with company match
• Long-term and short-term disability, AD&D and Life Insurance
• Paid maternity/new parent leave
• 11 Paid holidays
• 3 weeks of paid time off (PTO) per year, increasing after 2, 5, and 9 years of service
Job location is in the Seattle, WA metro region at a Simplexity client site.