Qualifications
Responsibilities
Benefits
Worker Type
Regular
Job Description
Summary
TheSenior Quality Control Engineer(QE)is accountable for the overall delivered quality of products and/or services to customers and ensures quality controls are met. The QE engagesprogram and productresources toidentifyandeliminatecost drivers,identifyandeliminateflow disruptions and implement visual factoryoperationalKPI metrics. The QEestablisheseffective Problem Reporting and CAPA systems for Containment, Correction & Prevention Actions and Documentation ofnon-conformances.The Quality Engineer will have both Customer Quality responsibilitiesorProduct Quality responsibilities, in addition to the general responsibilities outlined.
Position Responsibilities:
Quality Planningand Engineering:
Develop and implement comprehensive quality assurance and quality control plans for CUAScomponents andsystems.
Definequality metrics, testing methodologies, and inspection procedures to ensure adherence to quality standards throughout the product lifecycle.
Review manufacturing planning to align quality control points and data collection.
Coordinatework with Quality Technicians and inspectors as necessary
Collaborate with cross-functional teams to ensure robust manufacturing processes and work instructions are in place, and that inspection and test gates (incoming, in-process, and final) are defined at theappropriate stagesof the build.
Perform process capabilities analysis on key characteristics; implementing Inspection and Quality Plans
Ensure product acceptance criteria reflects the customer's definition of fitness for use
Review customer contracts andpurchaseorders toidentifyrequirements and flow down new customer requirements to all functions
Correspond, as required, with customer representatives to ensure a thorough understanding of their needs and expectations
Collaborate with engineering teams toestablishquality requirements, specifications, and standards for new product development.
Provide input on design for manufacturability (DFM) and design for assembly (DFA) considerations tooptimizeproduct quality and efficiency.
Perform risk assessments and analysis on designs toidentifypotential quality and reliabilityrisks, anddevelop mitigation strategies to address them.
Utilize tools such as Failure Mode and Effects Analysis (FMEA) to systematically assess and prioritize design risks and developappropriate riskmitigation plans.
Participate in Product Readiness Reviews (PRR) and coordinate Final Inspection activities
Participate in the review of engineering specifications to ensure the inclusion of adequate quality and reliability requirements
Lead Quality’s contributiontoAdvancedProduct Quality Planning (APQP)Perform PPAP's (production part approval process)
Provide guidance andassistancein quality enhancement strategies and the interpretation of workmanship criteria
Conduct internal and supplier audit activities including but not limited to quality management systems,purchasing, contract review process, and manufacturing
Drive trend improvements on the internal & external quality in support of strategic business objectives
Defect Management and Corrective Action
Document and track defects using designated Quality Management Systems, prioritize issues based on severity and impact, and collaborate with engineering teams to implement corrective actions.
Lead complex investigations into product and process nonconformances, field issues, and test escapes, applying advanced problem-solving tools (e.g., 5-Why, Ishikawa, DOE, regression analysis, fault tree analysis) toidentifytrue root cause. Lead the Material Review Board (MRB) process for nonconforming product, ensuringtimelyreview, risk assessment, and disposition (use-as-is, rework, repair, scrap)in accordance withquality standards and internal processes.
Responsible for driving corrective action and failure analysisin a timely manner
Analyze quality data and perform statistical analysis toidentifytrends and improvement opportunities. Coordinate cross-functional MRB meetings (Quality, Engineering, Operations, Supply Chain) to drive data-based disposition decisions and prevent recurrence of known defects.
Basic Qualifications (Required Skills & Experience)
Bachelor's degree in related discipline isrequiredor equivalent combination of education, training, and experience
Minimum of 8 - 12 years of related experience
Experience and a strong understanding ofDefine, Measure, Analyze, Improve,Control (DMAIC), FMEA,APQP, Statistical Process Control (SPC), Gage R&RStudiesand lean manufacturing methodologies
Demonstrated knowledge of ISO 9001,AS9100, AS9102 standards and audits
Knowledge of industry standards and regulations applicable to manufacturing (e.g., IPC-A-610, IPC/WHMA-A-620).
Acts as a primary quality liaison between Engineering, Operations, Supply Chain, Program Management, and Business/Finance to ensure quality requirements are understood, planned, and executed across programs.
Knowledge of dimensional inspection measurement systems and their application for the inspection of complex products a full understanding of ASME Y14.5 (GD&T).Expertisein mechanical inspection methods and skills
Ability to collect, compile and analyze data (using theappropriate sixsigma methods and techniques); todetermineboth the actual root causes of identified problems and required corrective (preventive) actions to prevent recurrence
Able to affect internal and external DPPM (scrap and rework) reduction and OTD improvements both internally and at our suppliers
Hands-on experience with quality testing equipment, measurement tools, and inspection techniques
Experience with creating and documenting Dimensional data packs and First Article Inspection Reports (FAIs).
Other Qualifications & Desired Competencies
Demonstrates initiative to work efficiently and to streamline processes. Normally receives little instruction on day-to-day work, general instructions on new assignments
Has ability to quickly digest complex situations and identify/evaluate risks related to the potential paths forward. Able toassistleadership in assessing risksforappropriate pathforward considering all factors.
Has a full understanding of one's specialization and uses professional concepts and companyobjectivesto resolve complex issues in creative and effective ways
Strong written/verbal communication, analytical, time management andproblem-solvingskills
Ability to work well as both an individual contributor and as a member of a team
Able to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of duties
Displays strong initiative and drive toaccomplishgoals and meet company objectives
Takes ownership and responsibility for current and past work products
Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company
Demonstratesproficiencyusing MS Office Suite (Word, Access, PowerPoint, Excel)
Focuses on teamwork, collaboration and puts the success of the team above one's own interests
Proven experience mentoring and developing other engineers; able to explain complex quality concepts in clear, practical terms to non-quality stakeholders.
Physical Demands
Ability to work in an office and manufacturing environment (Constant)
Regularly required to stand, sit; talk, hear, and use hands and fingers tooperatea computer and telephone keyboard (Frequent)
Clearance Level
The salary range for this role is:
$100,500 - $142,275AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.
ITAR Requirement:
This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to b
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