Shearer's Foods

Senior Director of Engineering Excellence, Innovation & Automation

Shearer's Foods$150K — $180K *
Manufacturing & Automotive
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering; advanced degree preferred
  • 12-15+ years in operations, engineering, and CI leadership within manufacturing, preferably CPG/food
  • Experience in automation and controls strategy development
  • Proven track record of large-scale capital project deployment
  • Expertise in engineering standardization across multiple sites
  • Strong knowledge of industrial automation systems and digital/AI applications
  • Exceptional leadership with a focus on results and accountability

Responsibilities

  • Define and deploy enterprise engineering standards for processing and utilities
  • Establish gold standard designs and processes for equipment
  • Govern engineering specifications and design capital projects according to standards
  • Execute a comprehensive automation roadmap aligned with business needs
  • Standardize integration of digital technologies across manufacturing sites
  • Lead the development of a Digital Factory strategy for real-time monitoring and analytics
  • Build a high-performing team to manage controls, automation, and innovation pipeline

Benefits

  • Remote work flexibility
  • Opportunities for professional development and training
  • Potential for leadership advancement
  • Access to cutting-edge technology and resources
  • Collaboration with leading external suppliers and OEMs
Full Job Description
Responsibilities

Senior Director of Engineering Excellence, Innovation & Automation

Remote

The Senior Director of Engineering Excellence, Innovation & Automation is responsible for transforming engineering into a scalable operating system that drives enterprise-wide reliability, process standardization, and automation-led performance improvement.

You will lead the identification, development, and deployment of engineering standards, advanced technologies (automation, AI, digital), and innovation initiatives to unlock capacity, reduce cost, and improve operational consistency across all manufacturing sites. Core responsibilities include:

Engineering Excellence & Standardization
  • Define and deploy enterprise engineering standards across processing, packaging, and utilities
  • Establish "gold standard" designs, process conditions, and control philosophies
  • Drive consistency in equipment design, controls architecture, and documentation
  • Own governance of engineering specifications, capital design standards, and technical practices
  • Ensure all capital projects align with enterprise standards and scalability requirement

Automation, AI & Digital Strategy
  • Build and execute a portfolio-driven automation roadmap aligned to business priorities
  • Scale proven solutions (vision systems, ML detection, edge computing, digital monitoring) across plants
  • Standardize controls, data architecture, and integration across sites
  • Lead development of the Digital Factory strategy (real-time monitoring, predictive systems, analytics enablement)
  • Partner with Operations to deploy automation that directly improves labor productivity, throughput, and reliability

Innovation & Capacity Unlock
  • Lead identification and incubation of high-impact innovation opportunities (process, equipment, materials)
  • Establish structured pipeline for ideation • pilot • validation • scale
  • Partner with external suppliers, OEMs, and integrators to accelerate innovation
  • Focus innovation on:
    • De-staffing / labor reduction
    • Yield and waste reduction
    • Throughput and capacity unlocking
  • Ensure innovation is tied to measurable business outcomes and capital discipline

Reliability & Predictive Capability Enablement
  • Enable enterprise shift from reactive to predictive maintenance and operations
  • Deploy early detection systems (condition monitoring, AI-based failure prediction)
  • Support integration of automation with reliability systems (CMMS, Redzone, digital tools)
  • Partner with Reliability leadership to improve uptime, MTTR, and OEE performance

Operating Model & Governance
  • Establish clear stage-gate processes for innovation and automation investments
  • Embed engineering into the operating model as the governor of performance and standards
  • Define KPIs and scorecards to track adoption, ROI, and performance impact
  • Ensure alignment between Engineering, Operations, Finance, and Supply Chain leadership

Organization & Capability Building
  • Build and lead a high-performing team focused on:
    • Controls & Automation
    • Digital / AI / Data Engineering
    • Process & Design Standards
    • Innovation Pipeline Management
  • Develop technical capability across the organization (plants + corporate)
  • Establish Centers of Excellence (COEs) for automation and engineering excellence
  • Create bench strength and future technical leadership pipeline

Qualifications

  • Bachelor's degree in Engineering (Industrial, Mechanical, Electrical, Chemical, or related); advanced degree preferred
  • 12-15+ years of progressive operations, engineering and CI leadership in manufacturing (CPG/food strongly preferred)
  • Proven experience leading:
    • Automation and controls strategy
    • Large-scale capital project deployment
    • Engineering standardization across multiple sites
  • Strong knowledge of:
    • Processing and packaging systems
    • Industrial automation (PLC, SCADA, MES, vision systems)
    • Digital/AI applications in manufacturing
  • Demonstrated ability to drive enterprise transformation
  • Action-oriented, results-driven leader with strong bias for execution
  • Thinks in systems (enterprise vs site optimization)
  • Drives accountability and performance through metrics and governance
  • Skilled at influencing senior leadership and cross-functional teams
  • Balances innovation with capital discipline and ROI


About Shearer's Foods

Shearer's Foods is a leading manufacturer of snack foods in North America. The company produces a wide range of products, including potato chips, tortilla chips, popcorn, and other snack foods. Shearer's Foods was founded in 1974 in Massillon, Ohio, and has since grown to become one of the largest snack food manufacturers in the United States. The company operates 11 manufacturing facilities across the country and employs over 5,000 people. Shearer's Foods is committed to sustainability and has implemented a number of initiatives to reduce its environmental impact.
Learn more about Shearer's Foods
Size
5,000 employees
Industry

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