WunderlichMalec Engineering Inc

Senior Controls Engineer

WunderlichMalec Engineering Inc$100K — $130K *
Pharmaceuticals & Biotech
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • 8-15 years of hands-on experience with Emerson DeltaV systems
  • Proficiency in DeltaV Live and DeltaV Operate, focusing on high-performance HMIs
  • Expertise in ISA-101 HMI design and class-based configuration
  • Strong knowledge of advanced control strategies including ISA-88 and historian solutions
  • Experience with large-scale capital projects in the Life Sciences industry

Responsibilities

  • Design and implement DeltaV control systems for complex capital projects
  • Develop and manage project schedules and budgets to ensure timely execution
  • Lead system architecture development to enhance manufacturing efficiency
  • Integrate 3rd party equipment using various protocols with DeltaV systems
  • Oversee the project lifecycle from requirements gathering to commissioning

Benefits

  • Medical, Dental, and Vision insurance
  • Life and AD&D insurance options
  • Long Term and Voluntary Short Term Disability
  • Flexible Spending Accounts and Health Savings Account
  • Comprehensive Paid Time Off and Holidays
  • Tuition Reimbursement program
  • 401(k)/Profit Sharing plan
  • Employee Stock Ownership Plan (ESOP)
  • Employee Assistance Program and Will Preparation resources
  • Worldwide Travel Assistance
Full Job Description
We have a Senior DeltaV Engineer opportunity in our Dallas, TX office. This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences & Campus Utilities industry. This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions. The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to deliver a complete DeltaV solution. Essential Duties and Responsibilities All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary. - Design and implement DeltaV control systems for complex Life Sciences & Campus Utilities capital projects - Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution - Lead system architecture development and control strategies to enhance manufacturing efficiency - Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance - Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines - Utilize a class-based approach in overall design to maximize scalability and standardization across projects - Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems - Specify and procure instrumentation and hardware components - Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus - Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus - Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning - Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions - Oversee the full project lifecycle, from requirements gathering to commissioning and validation - Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices - Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance - Mentor and provide technical leadership to junior engineers and cross-disciplinary teams - Coordinate with clients, contractors, stakeholders, and regulatory bodies to ensure project success - Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management - Troubleshoot complex automation challenges and drive continuous improvements in system performance - Travel up to 40% for on-site support, commissioning, and client engagement Qualifications/Requirements - 8-15 years of hands-on experience with Emerson DeltaV systems, focusing on system design and project execution - Proficiency in DeltaV Live and DeltaV Operate, including experience designing high-performance HMIs and operator interfaces - Expertise in ISA-101 HMI design principles and high-performance graphic design strategies - Strong experience in class-based configuration and design - Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies - Proven experience managing large-scale capital projects in the Life Sciences industry - Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link) - Deep understanding of industrial networking for communication between controllers, servers, and HMIs - Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing - Experience integrating electrical and process control systems - Strong leadership, organizational, and communication skills for cross-functional collaboration - Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems - Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment - Extensive experience designing and implementing batch control systems within regulated Life Sciences environments - Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols - Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation - Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus Education/Experience - Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field - Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects Work Conditions The work environment characteristics described here represent those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions. - Office Work: - Office desk/cubicle environment - Frequent use of computers, engineering tools, and industrial control systems - Physical Demands: - Occasional lifting, climbing, and working in production facilities during commissioning activities Work may include working weekends, holidays, nightshift, and extended hours to meet deadlines and client requirements. Wunderlich-Malec is proud to offer a comprehensive employee-owner benefit package. Full-time employees may be eligible for the following benefits: Medical • Dental • Vision • Basic and Supplemental Life and AD&D • Long Term Disability • Voluntary Short Term Disability • Healthcare & Dependent Care Flexible Spending Accounts • Health Savings Account • Paid Time Off (PTO) • Paid Holidays • Tuition Reimbursement • Referral Bonus Program • 401(k)/Profit Sharing • 100% ESOP (Employee Stock Ownership Plan) • Employee Assistance Program • Will Preparation Resources • Worldwide Travel Assistance #LI-HYBRID #LI-WM1

About WunderlichMalec Engineering Inc

Wunderlich-Malec Engineering, Inc is an engineering and construction company that provides services to various industries, including energy, water, and manufacturing. The company was founded in 1981 and is headquartered in Duluth, Georgia. Wunderlich-Malec Engineering, Inc offers a wide range of services, including design, construction, and maintenance. The company has several offices across the United States and has completed projects in various countries.
Learn more about WunderlichMalec Engineering Inc
Size
500 employees
Industry
Net Income
$5 million
Founded
1981
5 Year Trend
+20%
Revenue
$100 million

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