Sandia National Laboratories

R&D Mechanical Engineer - Component Engineer, Onsite

Sandia National Laboratories$102K — $199K *
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in a relevant discipline or equivalent experience.
  • Ability to obtain and maintain a DOE Q level security clearance.
  • Graduate degree in Mechanical Engineering or related field (desired).
  • Experience in mechanical engineering within the NNSA complex (desired).
  • Strong communication and team collaboration skills.

Responsibilities

  • Develop and implement mechanical solutions for complex cable assemblies.
  • Collaborate with multidisciplinary teams on mission-critical designs.
  • Design adapter cables and mechanical fixtures for testing applications.
  • Apply GD&T principles to cable assembly and fixture design.
  • Establish component-level requirements with system engineers.
  • Work with production teams to ensure manufacturability and defect prevention.
  • Analyze test data and present findings effectively.

Benefits

  • Onsite work required with some travel.
  • Collaborative high-performance team environment.
Full Job Description
What Your Job Will Be Like

Are you passionate about your work and want to join a dynamic team that solves challenging issues for the nation's security? Do you thrive in a high performing team atmosphere? If so, you could be the highly motivated Engineer we seek. The Interconnects Technologies Department is looking for a Component Engineer to join their diverse and passionate team of high performing individuals striving to achieve success while making a difference for our nation's security. The Engineer's principal responsibility will be the design, development, and qualification of complex cables and related interconnect components for high consequence applications.

On any given day, you may be called on to:
  • Develop and implement mechanical solutions to cable assemblies and interconnect challenges in complex systems
  • Collaborate with a multidisciplinary team of design engineers, systems engineers, quality engineers, and subject matter experts in the successful execution of mission critical designs
  • Design and develop adapter cables and mechanical fixtures for electrical and environmental test applications
  • Implement GD&T and conventional dimensioning to cable assemblies and fixture design definitions
  • Design and develop mechanical components for cable assemblies, interconnects, and electrical components to meet system-level requirements and function through program life environments
  • Team with system engineers and system-level stakeholders to establish component-level requirements
  • Collaborate with Production Agencies to incorporate defect prevention and design for manufacturability
  • Investigate and lead technologists in troubleshooting interconnects and their corresponding test equipment
  • Provide evaluation and technical analysis on large amounts of test data
  • Write technical reports, perform cost estimates, work technical issues, and present results/findings
  • Provide quality products with supporting qualification evidence that satisfy customer requirements within cost/schedule constraints
  • Implement sound mechanical engineering principles on high-reliability and high-consequence cable assemblies and interconnects

Due to the nature of the work, this candidate must be able to work onsite. Some travel required.

Salary Range

$102,400 - $199,700

*Salary range is estimated, and actual salary will be determined after consideration of the selected candidate's experience and qualifications, and application of any approved geographic salary differential.

Qualifications We Require

  • A Bachelor's degree in a relevant discipline, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development.
  • Ability to obtain and maintain a DOE Q level security clearance.


Qualifications We Desire

The ideal R&D Mechanical Engineer candidate for Sandia National Laboratories will in addition possess the following:
  • Graduate degree in Mechanical Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation).
  • Experience with mechanical engineering and product realization in the NNSA complex.
  • Strong verbal and written communication skills, ability to work effectively in multidisciplinary teams.

Also, for this posting we are seeking individuals with the following experience:
  • Component or subsystem design experience that includes electrical, electromechanical or mechanical design practices
  • Experience in applying, rationalizing, and negotiating GD&T fundamentals
  • Mechanical modeling expertise with proficiency in PTC CREO
  • Experience in the application of engineering principles and the scientific method
  • Experience collaborating with ECAD and Product Realization
  • Knowledge of the Nuclear Deterrence (ND) product realization, design, production, and qualification processes
  • Knowledge of the ND drawing and Engineering Authorization system
  • Knowledge of ND drawing requirements (CDs, MEs, PSs, SSs, etc.)
  • Demonstrated application of design guides/specifications (e.g., design for manufacturability, design for environmental specifications)
  • Experience teaming, collaborating, and negotiating with Nuclear Security Enterprise (NSE) stakeholders
  • Demonstrated ability to identify design/requirement shortcomings, articulate impacts, and drive resolution with customers
  • Active DOE Q level security clearance


About Our Team

The Interconnect Technologies Department designs, develops, tests, and qualifies cable assemblies (high voltage, RF, flat-flex, multi-wire, and fiber optic), junction boxes, and adapter assemblies. The department further designs, fabricates, and deploys equipment and testers for our products where such systems are not available through private industry. Our in-house designed equipment is in use at Sandia, the Kansas City National Security Campus (KCNSC), as well as selected vendor sites for the development and qualification of War Reserve and other high-reliability components. We use the Realize Product Subsystem (RPSS) to realize Mark Quality product that covers the complete product realization cycle of requirements, design, development, specification, qualification, procurement, delivery, and stockpile support with our partners throughout the NSE. We employ defect prevention strategies to gain an understanding of design margin during the development cycle and to mitigate risk during production. The department's capabilities include the ability to address multiple challenging requirements related to meeting high-reliability numbers over long life, radiation tolerance, nuclear safety requirements, and size & weight restrictions.

Adherence to safety, process controls, and quality principles is essential to the success of our department.

Posting Duration

This posting will be open for application submissions for a minimum of three (3) calendar days, including the 'posting date'. Sandia reserves the right to extend the posting date at any time.

About Sandia National Laboratories

The Sandia National Laboratories is one of three National Nuclear Security Administration research and development laboratories in the United States, managed and operated privately by the National Technology and Engineering Solutions of Sandia. Their primary mission is to develop, engineer, and test the non-nuclear components of nuclear weapons and high technology. Headquartered on Kirtland Air Force Base in Albuquerque, New Mexico, it also has a campus in Livermore, California, next to Lawrence Livermore National Laboratory, and a test facility in Waimea, Kauai, Hawaii. It is Sandia's mission to maintain the reliability and surety of nuclear weapon systems, conduct research and development in arms control and nonproliferation technologies, and investigate methods for the disposal of the United States' nuclear weapons program's hazardous waste. Other missions include research and development in energy and environmental programs, as well as the surety of critical national infrastructures. In addition, Sandia is home to a wide variety of research including computational biology, mathematics, materials science, alternative energy, psychology, MEMS, and cognitive science initiatives. Sandia formerly hosted ASCI Red, one of the world's fastest supercomputers until its decommission in 2006, and now hosts ASCI Red Storm, originally known as Thor's Hammer. Sandia is also home to the Z Machine. The Z Machine is the largest X-ray generator in the world and is designed to test materials in conditions of extreme temperature and pressure. It is operated by Sandia National Laboratories to gather data to aid in computer modeling of nuclear weapons. In December 2016, it was announced that National Technology and Engineering Solutions of Sandia, under the direction of Honeywell International, would take over the management of Sandia National Laboratories starting on May 1, 2017. Educational opportunities are conducted in collaboration with university students through several programs, including the Securing Top Academic Research & Talent at Historically Black Colleges and Universities Program and the Sandia University Partnerships Network.
Learn more about Sandia National Laboratories
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Founded
1948

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