Quality Engineer

Sonny's Enterprises LLC

$76K — $103K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor’s degree in Engineering.
  • 5+ years in engineering or a technical role.
  • 3+ years as Quality Engineer or similar role.
  • Exceptional mechanical aptitude.
  • Basic understanding of electrical systems and components.
  • Experience with new product introduction and ISO 9001.
  • Familiarity with ERP systems, Lean Manufacturing, and/or Six Sigma is desired.

Responsibilities

  • Manage the return material authorization (RMA) process and implement corrective actions.
  • Lead the development and implementation of a Quality Management System (QMS).
  • Serve as Quality Department representative during ERP system implementation.
  • Oversee quality aspects of new product introductions, including process capability and testing.
  • Determine methods to ensure process capability and product quality through data analysis.
  • Develop and manage Material Review Board (MRB) processes for rejected materials.
  • Conduct product, process, and systems audits within the plant and at supplier sites.

Benefits

  • 100% employer paid medical plan.
  • 401(k) match availability.
  • Optional additional medical, dental, and vision plans.
  • Flex spending account options.
  • Short-term and long-term disability coverage.
  • Life insurance coverage.
Full Job Description
Overview

The Quality Engineer develops, establishes, and maintains quality systems and processes that meet company and customer needs. This position provides focused quality engineering support of manufacturing and business processes to ensure the delivery of product that meet our customers’ expectations. This position will drive successful development, deployment, and maintenance of business processes, tools, and training that contribute to compliance with business best practices. The Quality Engineer will influence change across all business disciplines and will team with Manufacturing, Engineering, Supply chain, and Production.

Responsibilities
  • Warranty Management - Manage return material authorization (RMA) process. Investigate returns, diagnose situation, communicate finding and implement short and long term corrective actions. Identify root cause and corrective action. Drive initiatives to reduce warranty occurrence and improve the customer experience.
  • Quality Management System – Lead a company initiative to develop, implement, and utilize a QMS program. Create teams to improve and document existing processes. Identify gaps and develop new procedures to provide clear expectations of roles and responsibilities. Assist Quality Director in preparing QMS related training materials for plant personnel as appropriate.
  • Enterprise Resource Planning – Participate in implementation of ERP system as Quality Department representative. Ensure that system tools integrate with QMS and differences are reconciled. Determine which ERP tools will be utilized and develop a plan and schedule for roll out.
  • New Product Introduction – Lead all quality aspects of implementation of new product into production including: Process FMEA, tolerance analysis, machine process capability, development and acquisition of gages and test equipment, development of process and test data collection inputs, FAI on all tooled parts
  • Production Testing – Determine best methods for ensuring process capability and product quality. Implement data collection and analysis tools including first pass yield (FPY), statistical process control, process, product, and packaging audits.
  • Material Review Board (MRB) – Develop and manage a process for periodic review of rejected materials. Lead a team through disposition, data collection, short and long term corrective action, supplier interaction, reporting, and trend analysis. Understand the customer in all phases of the business enough to help make appropriate decisions in quality systems planning and MRB dispositioning.
  • Audit - Conduct product, process and/or systems audits within the plant and as needed at supplier sites
  • Supply Chain Quality Management – Responsible for receiving inspection oversite, supplier quality records (FAI, PPAP, Deviations, etc). Initiates and manages supplier corrective action reports (SCAR), develops and monitors quality metrics, communicates with suppliers to ensure product expectations are met.
  • External Quality Representative – Review and interpret customer needs regarding product quality, identify internal actions to meet specific requests regarding quality reporting and documentation, develop and monitor internal processes to ensure compliance.
  • Other duties as assigned.
Qualifications

Education and Formal Training:

  • Bachelor’s degree in Engineering.

 

Experience:

  • 5+ years of experience in engineering or a technical role.
  • 3+ years of experience as Quality Engineer or similar role.
  • Exceptional mechanical aptitude.
  • Basic understanding of electrical systems and components.
  • Experience with new product introduction.
  • Experience with ISO 9001.
  • Experience with ERP systems.
  • Training and basic understanding of Lean Manufacturing and/or Six Sigma is desired.
  • Experience in conducting Supplier Quality and/or Internal Audits is desired.
  • Ability to focus on both internal and external customer relationships and effectively manage expectations.
  • Ability to handle multiple tasks simultaneously and ability to manage project timelines.
  • Proficient in Microsoft Office: Word, Excel and Outlook.
  • Strong interpersonal communication skills both verbally and in writing.
  • Ability to stand, walk and sit for extended periods of time.
  • Minimal travel may be required (less than 10% of the time).

Materials and Equipment Used:

  • Office Equipment and CRM/SAP System

 

We offer 100% employer paid medical plan. Other optional benefit programs are available to our employees and their families which include: 401(k) match,

additional medical plans, dental, vision, flex spending account, short-term and long-term disability & life insurance coverage.

 

The pay range for this role is USD $76,650.00/yr - $103,530.00/yr. The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience.

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