Job Description

Essential Job Functions:

• Oversee all activities within the production department to ensure targets for volume, cost, and quality are met or exceeded.
• Develop, maintain, and monitor daily and weekly production schedules to ensure timely completion of customer orders.
• Implement and enforce standard operating procedures (SOPs) across all production areas.
• Ensure compliance with quality management systems (QMS), Good Manufacturing Practices (GMPs), and 5S processes.
• Monitor and analyze production metrics to identify opportunities for continuous improvement in efficiency, waste reduction, and throughput.
• Lead and mentor supervisors, team leads, and production employees to achieve operational excellence and professional growth.
• Review and approve daily production reports, performance data, and corrective action plans.
• Partner with engineering, maintenance, quality, and logistics teams to resolve production-related issues promptly.
• Maintain focus on first-pass quality, ensuring all processes meet or exceed customer expectations.
• Drive implementation of Lean Manufacturing and Six Sigma methodologies to improve process flow and reduce non-value-added activity.
• Enforce all safety policies and ensure a safe working environment for all employees.
• Manage headcount planning, overtime, and labor utilization to align with production demand.
• Conduct regular performance reviews and provide coaching, feedback, and development opportunities for production personnel.
• Recommend and implement process or staffing changes to support strategic business initiatives.

Qualifications: 

• Strong leadership, coaching, and team-building capabilities.
• Excellent oral and written communication and presentation skills.
• Demonstrated ability to manage multiple priorities and projects simultaneously.
• Advanced analytical and problem-solving skills with a focus on results and accountability.
• In-depth understanding of manufacturing processes, workflow optimization, and efficiency measurement.
• Skilled in production planning, capacity analysis, and schedule adherence.
• Proven track record of implementing Lean and Six Sigma tools and methodologies.
• Ability to thrive in a fast-paced, unionized manufacturing environment.
• 10+ years of hands-on experience in manufacturing process engineering.
• 5+ years of new product development (NPD) experience in a cross-functional environment.
• 5+ years applying Six Sigma (DMAIC) methodologies in a manufacturing setting.
• 5+ years of experience leading and developing production teams.
• Experience with Design for Six Sigma (DFSS) strongly preferred.

Education:   

• Bachelor’s degree in mechanical engineering, Industrial Engineering, Manufacturing Engineering, or Industrial Technology.
• Certification in Lean Manufacturing required; Six Sigma Green or Black Belt preferred