Responsibilities
The Process Modeler Engineer position is located in Whitehall, Michigan at our Howmet Research Center (HRC), and involves working in a close team environment performing a combination of development and support for Howmet Engines Casting facilities.
Primary Responsibilities:
• Constructing and solving large 3-D finite element models of supplied electronic data for prediction and reduction of as-cast defects in our single crystal, directionally solidified and equiaxed product lines.
• Development and improvement of the procedures, boundary conditions, material databases and application of process modeling for investment casting foundry applications.
• Expansion of application of general heat transfer and fluid dynamics modeling applications within Howmet Engines.
• Advance technical capability of Howmet's castings through simulated design
Qualifications
Basic Qualifications
• An MS or PhD Degree in an Engineering Discipline.
• The ability to set up and analyze fluid flow, heat transfer and stress/strain analyses of Howmet Engines' manufacturing processes.
• A minimum of 2 years of experience in finite element casting simulation, thermal analysis, stress/strain analysis or computational fluid dynamics analysis and advanced CAD experience required.
• Employees must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. Visa sponsorship is not available for this position.
• This position entails access to export-controlled item and employment offers are conditioned upon an applicant's ability to lawfully obtain access to such items.
Preferred Qualifications
• More than 3 years of metal casting industry experience
• Extensive working knowledge of ProCAST, finite element analysis, and/or computational fluid dynamics.
• Computer programing skills: python and/or c/c++ or fortran programing experience, xml, experience with Access, MySQL relational databases and MS Office Tools. Linux user experience / system admin experience a plus.
• Knowledge of investment casting manufacturing process and/or hot forming processes
• Experience with JMatPro (or other CALPHAD computer software).
• Knowledge and training in physical metallurgy and mechanics of materials
• Strong verbal and written communication skills. Excellent analytical skills.
• Ability to work in a self-directed or team environment.
• Strong organizational skills.
About the Team
The Howmet engines business produces world-class aerospace engine components, including investment castings, fasteners, rings and forgings. Our vacuum melted superalloys, machining, performance coatings and hot isostatic pressing for high performance parts enable the next generation of quieter, cleaner and more fuel-efficient aerospace engines. Able to supply more than 90% of structural and rotating aerospace engine components.
