Thermo Fisher Scientific

Process Engineer, Polymer Science

Thermo Fisher Scientific$80K — $110K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Chemical Engineering, Polymer Science, or Materials Science (Master's preferred)
  • 5 years of polymer processing or chemical manufacturing experience
  • Hands-on experience with equipment like extruders and mixers
  • Strong understanding of polymer chemistry and processing techniques
  • Knowledge of rheology and material characterization methods
  • Familiarity with process simulation tools and statistical software
  • Effective problem-solving and analytical skills

Responsibilities

  • Develop and optimize polymer processing methods like extrusion and compounding
  • Analyze processes to improve yield, quality, and throughput
  • Scale products from pilot phases to full commercial production
  • Provide technical support for troubleshooting manufacturing issues
  • Monitor key process parameters for consistent product quality
  • Establish standard operating procedures and documentation
  • Lead continuous improvement initiatives using Lean or Six Sigma

Benefits

  • Standard Monday to Friday work schedule
  • Combination of office, lab, and plant work environments
  • Opportunity for occasional travel for supplier and customer interactions
  • Exposure to diverse polymer engineering projects
  • Engagement with cross-functional teams in innovative product development
Full Job Description
Work Schedule
Standard (Mon-Fri)

Environmental Conditions
Office

Job Description

Description: Process Engineer - Polymer Science

Position Summary

The Process Engineer specializing in Polymer Science is responsible for designing, optimizing, and scaling polymer manufacturing processes. This role focuses on improving production efficiency, product quality, and cost-effectiveness while ensuring compliance with safety and environmental regulations. The engineer collaborates closely with R&D, production, quality, and supply chain teams to support the lifecycle of polymer products from development through full-scale manufacturing.

Key Responsibilities

Process Design & Optimization
  • Develop, design, and optimize polymer processing methods (e.g., extrusion, draw, compounding, polymerization).
  • Analyze existing processes to identify inefficiencies and implement improvements in yield, quality, and throughput.
  • Scale up new products and pilot processes to full commercial production.

Manufacturing Support
  • Provide technical support to production teams for troubleshooting process issues and product defects.
  • Monitor Critical to Quality (CTQ) process parameters to ensure consistent product quality.
  • Establish standard operating procedures (SOPs) and process documentation.

Polymer Material Expertise
  • Evaluate polymer properties such as rheology, thermal behavior, and molecular weight distribution.
  • Recommend material formulations and processing conditions based on application requirements.
  • Work with additives, fillers, resins, and blends to enhance product performance.

Continuous Improvement
  • Lead process improvement initiatives using Lean, Six Sigma, or similar methodologies.
  • Implement cost-reduction strategies while maintaining product specifications.
  • Utilize data analytics and statistical tools to drive decision-making.

Quality & Compliance
  • Ensure manufacturing processes comply with industry standards (ISO, ASTM, FDA, etc. where applicable).
  • Support quality assurance teams in root cause analysis and corrective actions.
  • Maintain safety and environmental compliance (OSHA, EPA guidelines).

Cross-Functional Collaboration
  • Partner with R&D for new product introduction (NPI) and technology transfer.
  • Collaborate with maintenance and engineering teams on equipment upgrades and reliability.
  • Interface with suppliers and customers on technical matters when needed.


Qualifications

Education
  • Bachelor's degree in Chemical Engineering, Polymer Science, Materials Science, or related field (Master's preferred)


Experience
  • 5 years of experience in polymer processing or chemical manufacturing.
  • Hands-on experience with equipment such as extruders, reactors, mixers, and drawing.


Technical Skills
  • Strong understanding of polymer chemistry and processing techniques.
  • Knowledge of rheology, thermodynamics, and material characterization methods (DSC, TGA, GPC, etc.).
  • Familiarity with process simulation tools and statistical software (e.g., Minitab, JMP).
  • Experience with ERP and MES systems is a plus (especially relevant in manufacturing environments).


Soft Skills
  • Problem-solving and analytical thinking.
  • Strong communication and teamwork abilities.
  • Project management skills with ability to handle multiple priorities.


Key Performance Indicators (KPIs)
  • Process yield and efficiency improvements
  • Reduction in scrap/rework rates
  • Production downtime reduction
  • Cost savings initiatives
  • Successful scale-up and product launches


Work Environment
  • Combination of office, laboratory, and manufacturing plant settings.
  • May require exposure to chemicals, high temperatures, and industrial equipment (PPE required).
  • Occasional travel to suppliers, customers, or other manufacturing sites.

About Thermo Fisher Scientific

Thermo Fisher Scientific Careers

Join the vibrant team at Thermo Fisher Scientific, a global leader in serving science and making the world healthier, cleaner, and safer. With a workforce of over 75,000 professionals, Thermo Fisher Scientific offers unparalleled job opportunities and a culture of innovation that propels your career to new heights. Work You’ll Do At Thermo Fisher Scientific, you will be part of a team that is dedicated to enabling our customers to make the world healthier. Whether you are involved in the development of life-saving drugs or innovative environmental solutions, your work will have a profound impact on society. Our commitment to leadership in the industry is unwavering. With Thermo Fisher Scientific, you will lead projects that set standards in scientific inquiry and market leadership. You will work at the intersection of science, technology, and industry expertise, driving digital innovation in every aspect of our business. Join our diverse team of professionals and engage in roles that span across various functions and disciplines. From research and development to marketing and sales, the breadth of job opportunities available means that you can find the perfect match for your skills and passions. Innovative Work As part of our team, you will have access to cutting-edge tools and technologies that foster creativity and innovation. Thermo Fisher Scientific is home to a dynamic range of career paths, all designed to challenge you and help you grow as a professional. Our employment philosophy emphasizes diversity and inclusivity, ensuring that all team members have the opportunity to thrive. We believe in nurturing talent through robust training programs, leadership development, and opportunities for career advancement. Be Part of a Great Team Working at Thermo Fisher Scientific means being part of a global network of enthusiastic, talented, and ambitious individuals. Our culture is built on collaboration, where each member’s unique skills and perspectives are valued. You will enjoy benefits that support both your professional growth and personal well-being. Future-Proof Your Career Embark on a journey of growth and continuous learning with Thermo Fisher Scientific. We offer a variety of training and development programs that cater to your interests and career goals. From internships for budding scientists to leadership training for aspiring executives, our programs are designed to equip you with the skills needed for a successful and fulfilling career. Explore Discover how our commitment to innovation leads to advancements in health and science: [Read More] Learn about our leadership in environmental sustainability and how you can contribute: [Read More] The Thermo Fisher Scientific Difference Our global presence and commitment to innovation mean that your work extends beyond borders and makes a tangible impact worldwide. The collaboration between our teams drives our leadership in the scientific community and contributes to a culture that embraces diversity and fosters professional growth. Stay Connected Join Our Team Search open positions that match your skills and interest. We are always on the lookout for passionate, curious, and driven team players. Explore our job opportunities and find out how you can contribute to our meaningful work. SEARCH THERMO FISHER SCIENTIFIC JOBS Keep Up to Date Stay ahead with career tips, insider perspectives, and industry-leading insights you can put to use today—all from the people who work here. READ CAREERS BLOG Job Alert Emails Customize your subscription to receive job alerts, latest news, and insider tips tailored to your preferences. Discover the exciting and rewarding opportunities that await at Thermo Fisher Scientific.
Learn more about Thermo Fisher Scientific
Size
130,000 employees
Market Cap
$213.3 billion
Industry
Net Income
$6.3 billion
Founded
1956
5 Year Trend
+16.5%
Revenue
$32.2 billion
NASDAQ

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