Tesla, Inc

Process Engineer, Battery Potting & Dispense

Tesla, Inc$80K — $120K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Degree in Process, Chemical Engineering, or equivalent relevant experience
  • Experience in process development with a track record of improving Overall Equipment Effectiveness (OEE)
  • Strong data collection and analysis skills
  • Familiarity with statistical analysis for decision making (DOE, regression, hypothesis testing)
  • Proficient in structured problem-solving techniques like DMAIC and Ishikawa
  • Ability to translate high-level performance issues into actionable solutions
  • Passion for product quality and engineering excellence

Responsibilities

  • Implement and optimize chemical batching processes and potting operations
  • Enhance laser welding methodologies to improve efficiency and quality
  • Utilize testing equipment for quality assurance during manufacturing
  • Lead product transitions from concept through pilot and into full-scale production
  • Analyze production processes to boost safety and maximize OEE
  • Diagnose manufacturing issues and apply structured problem-solving techniques to reach root causes
  • Drive data-driven decision making through analytics and tool performance insights
  • Monitor production processes to ensure adherence to specifications and standards
  • Develop and maintain manufacturing instructions while training technicians and operators
  • Provide ongoing support for 24/7 production operations

Benefits

  • Multiple medical plan options with minimal or no payroll deduction
  • Support for family-building, fertility, adoption, and surrogacy
  • Comprehensive dental and vision coverage with no paycheck contribution
  • Company-funded Health Savings Account for qualifying plans
  • Flexible Spending Accounts for healthcare and dependent care
  • 401(k) plan with employer matching contributions
  • Company-paid life and disability insurance
  • Generous sick leave, vacation time, and paid holidays
  • Access to back-up childcare and parenting resources
  • Voluntary insurance and benefits options
  • Employee perks including discounts and wellness programs
Full Job Description
A Process Engineer will implement, develop, and optimize production methodologies in the manufacturing operations of Tesla. This engineer will be responsible for directly supporting the production line, continuously optimizing the manufacturing process metrics (TAU/OEE) of multiple high volume manufacturing lines that include dispense systems, assembly, laser welders, robot stations, electrical testing, vision systems,etc. They will interface with equipment and controls engineers, maintenance, and quality engineering to solve problems, improve manufacturability, and implement equipment upgrades. They will sustain products with cost reduction and yield improvements. In addition, the process engineer will work with quality and design to compile and evaluate data to determine appropriate limits and variables for process or material specifications.

Responsibilities
  • Expertise Potting (Chemical Batching, food chemical engineering, process controls,temperature gauging of material, flow, pressures , optimization)
  • Laser welding optimization of energy to maximize welding strength, cycle time, reducing quality losses (camera optics, lens)
  • Hi-pot, resistance or impedance testers, tools testing
  • Participate in the transition of a product from concept to pilot line production and into mass manufacturing
  • Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels
  • Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
  • Enable data driven operational and financial decisionsthrough predictive insights into tool and process performance, includingintegration of factory data systems and use of software such as MySQL, JMP, Minitab, Tableau and Ignition, as well as working knowledge of at least oneprogramming language like Python, Jython, R, SQL
  • Monitor and reduce process variation using techniques such as Statistical ProcessControl (SPC) and Measurement Systems Analysis (MSA). Monitor and auditmanufacturing processes to ensure product specifications and standards areachieved. Participate in the development and maintenance of FMEAs andControl Plans. Analyze, develop, process, and implement EngineeringChange Orders.
  • Createand maintain Manufacturing Instructions, routings, and associatedprocesses. Develop and train sustaining technicians, assist in thetraining of operators as needed. Manage activities for process sustainingtechnicians to support day to day coverage of production line, includingdeveloping and documenting appropriate rework procedures.
  • Support24 by 7 production operations


Requirements
  • Degree in Process, Chemical Engineering, or equivalent relevant experience
  • Experience developing and improving process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
  • Data collection and analysis experience
  • Ability to develop data driven root cause analyses and solutions. Demonstrate use of statistical analysis for decision making (DOE, linear regressions, hypothesis testing, capability studies
  • Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D)
  • Able to resolve high level performance issues into addressable actions
  • Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence.


Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

    About Tesla, Inc

    Tesla Motors specializes in developing a full range of electric vehicles. Tesla Motors was started by a group of Silicon Valley entrepreneurs and strives to create a revolution and accelerate the world’s transition to electric mobility with a full range of increasingly affordable electric cars. Tesla vehicles are EVs (electric vehicles), which are transforming the way people drive and move. Tesla has gone public as of June 29, 2010, and has a market cap of $34.32 billion. Tesla Motors’ goal is to increase the number and variety of EVs through three strategies. The first is to sell its own branded vehicle through its showrooms. The second is to sell premium, high-quality, patented electric components to other automakers. Lastly, it serves as a “catalyst and positive example to other automakers.” There has already been a movement in the EV market with the push of the GM Volt, rumored to have been inspired by the Tesla Roadster.

    Tesla, Inc Careers

    Join the trailblazing team at Tesla, Inc, a leader in sustainable energy and electric vehicles, and be part of a company that’s driving the future of innovation. At Tesla, we offer more than just job opportunities; we provide a platform for growth, leadership, and significant impact in the industry. Work You’ll Do Embark on a career with Tesla, Inc and contribute to our mission of accelerating the world's transition to sustainable energy. Engage in work that matters, with projects that integrate renewable energy solutions across the globe. Tesla is not just a car company; we are an energy innovation company. With roles ranging from engineering to marketing, our team is composed of talented professionals who lead the way in technology, design, and sustainability. Join our diverse team and thrive in a culture that celebrates fresh ideas, problem-solving, and a commitment to diversity training that ensures all voices are heard and valued. Innovative Work At Tesla, Inc, innovation is at the core of everything we do. From the development of cutting-edge battery technology to the creation of solar panels and sustainable energy solutions, our team is redefining what is possible. As part of our team, you’ll have the opportunity to work on challenging projects that push the boundaries of technology and make a lasting impact on the environment and industry. Career Development Tesla is committed to the professional growth of its employees. Explore a range of career paths within the company and benefit from leadership training, professional development workshops, and networking opportunities that propel your career forward. Our commitment to innovation and leadership in the industry makes Tesla an ideal place for those looking to grow their skills and advance their careers. Whether you’re seeking an internship, full-time position, or leadership role, Tesla offers a path to personal and professional growth. Join Our Team Search for open positions that match your skills and interests. At Tesla, we value passionate, curious, and innovative team players who are ready to drive change. SEARCH TESLA JOBS Stay Connected Keep up to date with career tips, insider perspectives, and industry-leading insights you can put to use today—all from the people who work here. READ CAREERS BLOG Job Alert Emails Customize your subscription to receive job alerts, latest news, and insider tips tailored to your preferences. Discover the exciting and rewarding opportunities that await at Tesla, Inc. Tesla, Inc is not just a place to work—it’s a place to innovate, lead, and contribute to one of the most important missions of our time. Join us, and help shape the future of energy and transportation.
    Learn more about Tesla, Inc
    Size
    70,757 employees
    Market Cap
    $350.6 billion
    Industry
    Net Income
    $690 million
    Founded
    2003
    5 Year Trend
    +50.4%
    Revenue
    $31.5 billion
    NASDAQ

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