Process Engineer and Digital Twin Lead - AerospaceShelby, NC
As an
Process Engineer and Digital Twin Lead - Aerospace, you will be responsible for developing a plant simulation that integrates two complementary simulation domains: (1) Discrete Event System simulation (DES) representing plant operations and material flows, and (2) physics-based process simulation representing unit operations and process behavior. Together, these will form a synchronized, executable digital twin supporting design, commissioning, and operations. Additionally, you will troubleshoot plant process systems, identify and optimize critical process variables, and maintain process documentation. With a focus on the continuous improvement of manufacturing unit operations, we can achieve best-in-class safety, quality, productivity, cost, and customer service standards.
This is an onsite role at our Shelby, North Carolina location, and report directly to the Engineering Manager.
Responsibilities:- Be actively engaged in safety; participate in site safety programs and ensure operational discipline and compliance with both company and regulatory safety standards and requirements.
- Provide engineering support to improve manufacturing unit operations process flows, process capability, production yields, overall cost of goods sold, equipment reliability, waste minimization, and EH&S improvements through data-based decision making.
- Lead development of site digital twin and maintain model through future site expansions. Link DES and physics-based simulations through co-simulation or orchestration layers to enable closed-loop, time-synchronized execution. Ensure consistent data exchange between flow-level and process-level models.
- Provide day-to-day support to the manufacturing unit operations teams including the observation and analysis of production runs, root cause investigation of off-standard production runs, and the development of sustainable corrective actions.
- Maintain and/or identify ways to improve the quality of our products, and adherence to quality standards, through continuous process improvement, DOEs, and operating procedure enhancement.
- Be the technical liaison between new product development initiatives and the integration of them into manufacturing unit operations.
Qualifications:- Only U.S. Citizens, Green Card holders, and political asylees or refugees are eligible to apply
- Bachelor's Degree in an engineering discipline, or equivalent.
- 2+ years plant simulation experience
- 3 + years process manufacturing engineering experience, preferably in a chemical plant or discrete manufacturing operation.
- Lean manufacturing and/or six sigma experience preferred.
- Experience with industrial data systems (IoT, SCADA, MES)
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PPG offers comprehensive benefits such as Health, Dental, Life, Retirement Plan, Paid Vacation & Holidays, Employee Assistance Program (EAP), Disability/Leave, and other Voluntary benefit offerings. Actual benefit offerings confirmed at the time of hire.
At PPG we use AI in the hiring process to make the process more efficient. AI tools do not make hiring decisions. You can learn more by going to https://careers.ppg.com/us/en/candidate-resources.
PPG pay ranges and benefits can vary by location which allows us to compensate employees competitively in different geographic markets. PPG considers several factors in making compensation decisions including, but not limited to, skill sets, experience and training, qualifications and education, licensure and certifications, and other organizational needs. Other incentives may apply.
Our employee benefits programs are designed to support the health and well-being of our employees. Any insurance coverages and benefits will be in accordance with the terms and conditions of the applicable plans and associated governing plan documents. Benefits will be discussed with you by your recruiter during the hiring process.
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