Process Controls Engineer

Storion Energy

• $88K — $105K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Chemical, Electrical, Mechanical Engineering, Software Engineering, or related fields.
  • 3+ years of hands-on automation experience in manufacturing or process development.
  • Experience with Control System hardware and software, especially DCS or PLC (Siemens preferred).
  • Proficient in ladder logic and structured text programming languages.
  • Hands-on experience with HMI and SCADA development, preferably using Inductive Automation's Ignition.
  • Understanding of network communication protocols like EthernetIP, Profinet, and Modbus.
  • Scripting experience, preferably in Python.

Responsibilities

  • Own all automation aspects of equipment from instrumentation to SCADA.
  • Support product engineering team’s R&D efforts from scoping to implementation.
  • Assist Product Engineers in implementing new test solutions.
  • Work on equipment across all development stages: lab, bench, pilot, and production-scale.
  • Collaborate with vendors for control system hardware and software design and implementation.
  • Integrate in-house and vendor systems, including panel modifications and field integrations.
  • Develop and deploy HMI and SCADA systems for process data collection.

Benefits

  • 401(k) plan
  • Paid time off
  • Health insurance
  • Vision insurance
  • Dental insurance
  • Premium-free medical, vision, and dental coverage
  • Life, long-term disability, short-term disability, and dependent care FSA support
Full Job Description
Overview

Reporting through the Process Controls Engineering team, you will directly affect the direction and development of our operations base. You will work with other chemical, electrical, and mechanical engineers as we bring a novel production process from lab scale to full operations and help lead the future expansion of deployed manufacturing sites. We expect a blend of traditional controls technology and hardware with the capabilities of higher-level programming languages.

As a small company, there are always opportunities to make a difference and grow. Storion has an engineering career progression ladder that allows engineers to progress in the organization in either an individual contributor or managerial role.

Read below for the formal description. Apply to learn more about our new projects for the upcoming year where you'll play a key role in our growing team.

Responsibilities

The Process Controls Engineer will be the go-to person for control system scale-up and new applications, including design, integration, commissioning, and ongoing support.

This role's primary responsibility is supporting the product engineering team's R&D efforts in Boston. The role will also support pilot production projects at our corporate headquarters in Atlanta, GA and capital expansion projects in future production plants, both remotely and on-site, when needed.
  • Take ownership of all automation aspects for our equipment: from instrumentation and electrical to automation, HMI, & SCADA.
  • Support Product Engineering projects from scoping through implementation.
  • Support Product Engineers in implementing new tests with software and hardware solutions.
  • Work on equipment and processes at all stages of development: lab-, bench-, pilot-, and production-scale.
  • Work with vendors to support design and implementation of control system hardware and software.
  • Take a hands-on approach to integration of in-house developed and vendor-created systems, including panel modifications/builds and field integrations.
  • In-house development of higher-level automation and process controls in PLC systems, including PID controls and sequence automation.
  • Set up and support network communication between PLCs and other systems.
  • Design, implement, & Deploy HMI / SCADA systems for collection of process data.
  • Own and implement changes to equipment HMI screens, data reporting, and internal perspective projects.
  • Foster strong relationships with members of the product engineering team, operations team, and vendors
  • Align with team members onsite and throughout the organization through communication, documentation, and training of others.
  • Grow technology expertise in Automation, MES, Industry 4.0, and IIoT


Qualifications

  • Bachelor of Science degree in Chemical Engineering, Electrical Engineering, Mechanical Engineering, Software Engineer, or related field.
  • Minimum of 3 years of hands-on automation experience in a manufacturing or process development environment
  • Experience working with Control System hardware and software is required, DCS or PLC Systems (Siemens is preferred)
  • Note: Distributive Control System (DCS) experience is an acceptable analog to Programmable Logic Control System (PLC) experience.
  • Programming skills in ladder logic and structured text programming languages is required
  • Knowledge and Experience with HMI Development is required (Inductive Automation's Ignition perspective preferred)
  • Knowledge and Experience with SCADA Development is required (Inductive Automation's Ignition preferred)
  • Understanding of network communication protocols such as EthernetIP, Profinet, and Modbus is required
  • Capability to work with scripted programming is required (Python is preferred)
  • Experience in panel building and field wiring is beneficial; willingness to learn is required
  • Familiarity with instrumentation and devices used in chemical manufacturing is beneficial
  • Familiarity with instrumentation and robotic control for discrete assembly processes is beneficial

Skills
  • PLC Programming, Ladder Logic, Industrial automation, Process engineering, Manufacturing, Human-Machine interface (HMI) systems, Control Panels, Supervisory Control and Data Acquisition (SCADA), Electrical Control System Design, Python, C++, PLC or Distributed Control Systems

About the work environment

You will work in both office, chemical lab, and chemical manufacturing environments.
  • You must be able to see, hear, and speak; able to sit and stand for at least two hours at a time; sit, bend, crawl, squat, kneel, and climb; able to use both arms and hands to use a computer and peripherals; lift 40 pounds from floor level; able to climb stairs and work in confined spaces or elevated platforms; able to wear personal protective equipment (PPE) as required.
  • Occasional travel may be required for this position, but not more than 20%

Benefits:
  • 401(k)
  • Paid time off
  • Health insurance
  • Vision insurance
  • Dental insurance
  • Medical, Vision, Dental (premium-free)
  • Life, LTD, STD, dependent care FSA

Experience Type:
  • Mid-Level

Job type:
  • Permanent
  • Full-Time

Encouraged to Apply:
  • Military Encouraged


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