HTC Global Services

PLC Controls Engineer

HTC Global Services • $80K — $110K *
Dearborn, MI 48126In-Person
Manufacturing & Automotive
5 - 7 years of experience
2 weeks ago
Job Overview by Ladders

Qualifications

  • High School Diploma or GED
  • 5+ years of experience in controls engineering or automation
  • Proficient with PLC controllers, especially Siemens, Rexroth, and Allen-Bradley
  • Experience in PLC/CNC systems and robotics
  • Strong troubleshooting and problem-solving skills

Responsibilities

  • Develop and implement control system improvements using manufacturing data
  • Lead troubleshooting and root cause analysis for performance issues
  • Coordinate resources for resolving automation problems
  • Support training for manufacturing and maintenance teams
  • Assist with integration of controls into IT and monitoring systems

Benefits

  • Comprehensive training programs
  • Opportunities for professional development
  • Collaborative team environment
  • Access to advanced manufacturing technologies
  • Engagement in safety evaluations and risk assessments
Full Job Description
Job Title

PLC Controls Engineer

Overview / Summary

We are seeking a Controls Engineering Specialist with experience in automation, PLC programming, robotics, and manufacturing controls systems. The ideal candidate will support troubleshooting, system improvements, equipment programming, and controls integration within a manufacturing environment.

Key Responsibilities
  • Develop and implement improvements to control systems and equipment using manufacturing data systems
  • Lead troubleshooting and root cause analysis for equipment performance issues
  • Coordinate resources to identify and resolve controls and automation problems
  • Support training activities for manufacturing personnel and maintenance teams
  • Assist with integration of controls into plant IT and monitoring systems
  • Troubleshoot machinery, robotics, automation, and controls-related downtime
  • Monitor equipment cycle times using plant monitoring software
  • Review and coordinate project installations
  • Reprogram equipment for engineering changes and continuous improvements
  • Maintain backups for machinery and automation programs
  • Program new automation equipment, machinery, material handling systems, and robots
  • Participate in equipment safety evaluations and risk assessments

Required Qualifications
  • High School Diploma or GED
  • 5+ years of related experience in controls engineering or automation
  • Experience with PLC controllers including Siemens, Rexroth, and Allen-Bradley
  • Experience with PLC/CNC systems, robotics, and computer vision technologies
  • Familiarity with Microsoft Office Suite including Excel, PowerPoint, and Outlook
  • Strong troubleshooting and problem-solving skills
  • Ability to work collaboratively with maintenance teams, vendors, and cross-functional teams
  • Strong interpersonal, teamwork, and communication skills
  • Legally authorized to work in the United States without sponsorship

Preferred Qualifications
  • Bachelor's Degree in Engineering
  • Experience with Lean Manufacturing and Six Sigma methodologies
  • Knowledge of 8D and 5Why corrective action methodologies
  • Experience with Lean tools including 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • Familiarity with UL508A requirements and NFPA79 standards
  • Experience with Siemens Step 7 and TIA Portal programming and troubleshooting
  • Experience with Siemens power line and solution line configuration and programming
  • Fanuc controls troubleshooting experience
  • Effective written and verbal communication skills

#LI-Onsite #LI-CP1

About HTC Global Services

HTC Global Services is a global provider of IT and Business Process Services and Solutions. Founded in 1990, HTC is headquartered in Troy, Michigan with delivery centers across multiple locations in North America, Europe, India, and Malaysia. HTC is an Inc. 500 Hall of Fame company and has been recognized by numerous industry and trade publications as a top provider of services. HTC has a strong client base of Global 2000 customers. HTC has a strong focus on healthcare, retail, financial services, and automotive verticals. HTC has a strong commitment to corporate social responsibility and has been recognized for its contributions to the community.
Learn more about HTC Global Services
Size
17,575 employees
Industry
Information Technology
Founded
1990
NASDAQ
HTCKF
* Ladders Estimates

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