Role: Plant ManagerCompany: Accredo Packaging, Inc.
Location: Sugar Land, TX
Job Type: Full-Time
**Relocation is available for this position**Plant schedule: 24/7/365 Continuous Manufacturing Operation (Overseeing 12-Hour 2/3/2 Rotating Shifts across 4 Shift Teams)
Position SummaryAccredo Packaging is seeking a proven, results-oriented
Plant Manager to direct all end-to-end manufacturing operations at our Sugar Land facility. Reporting to Senior Executive Leadership, the Plant Manager holds
full P&L ownership for plant operations and provides strategic oversight across a high-volume, 24/7/365 continuous manufacturing site.
This role leads a multi-departmental facility encompassing
Blown Film Extrusion, Pre-Press/Flexo Printing, Lamination/Slitting/Pouch Converting, Logistics (Truck/Rail), and Maintenance. The ideal candidate is an operational leader who drives margin expansion through cost containment, waste reduction, labor optimization, and operational efficiency, while serving as a key ambassador during executive customer plant tours.
Key ResponsibilitiesStrategic & Financial Leadership (P&L Management)- Full P&L Ownership: Manage the plant's operational budget, capital expenditures, labor costs, and material yield to meet target EBITDA and profit margin goals.
- Margin Optimization: Drive initiatives focused on scrap/waste reduction, labor efficiency, machine throughput, and overall equipment effectiveness (OEE).
- Cost Management: Control operational expenditures, optimize raw material usage, and manage staffing levels across four shift teams to maximize profitability.
Multi-Departmental Operational ExecutionDrive operational excellence, schedule compliance, and high throughput across all plant divisions:
- Blown Film Extrusion: Oversee multi-layer film production, resin management, and die operations.
- Press & Graphics: Lead Pre-Press, plate preparation, graphics alignment, and high-speed flexographic press operations.
- Converting: Direct lamination (solventless/solvent-based), slitting, and high-speed pouch-making operations.
- Warehouse & Logistics: Manage raw material inbound shipments (via rail and truck), internal material staging, and outbound finished goods logistics (via truck).
- Maintenance & Engineering: Ensure maximum uptime by driving preventative maintenance (PM) schedules, continuous equipment improvements, and rapid reactive repairs.
Workforce & Shift Leadership- Lead a 24/7/365 workforce structured on a 12-hour 2/3/2 rotating shift schedule across 4 shift teams.
- Mentor, coach, and develop department managers, engineers, supervisors, and shift leads to build a strong leadership pipeline.
- Build a culture of accountability, safety, high performance, and continuous learning on the shop floor.
Customer & Business Relations- Serve as the primary plant host for executive customer visits, plant audits, and facility tours, showcasing Accredo's state-of-the-art capabilities and sustainability initiatives.
- Partner with Quality Assurance to maintain SQF (Safe Quality Food) certifications and ensure zero-defect product standards.
- Collaborate closely with Supply Chain, Sales, and Corporate HR to align plant capacity with customer forecasts and growth strategies.
Safety, Quality & Continuous Improvement- Champion a plant-wide safety-first culture, driving compliance with OSHA, EPA, and internal safety policies.
- Lead Lean Manufacturing, Six Sigma, and continuous improvement frameworks to eliminate process bottlenecks and reduce scrap.
Qualifications & Skill RequirementsRequired- Education: Bachelor's degree in Engineering, Operations Management, Business, or a related technical discipline.
- Leadership Experience: Minimum 8-10+ years of progressive manufacturing leadership experience, including at least 5 years as a Plant Manager, Operations Manager, or Director overseeing a complex manufacturing facility.
- P&L Management: Demonstrated experience managing a full plant operational P&L, driving margin improvements, and overseeing multi-million-dollar operational budgets.
- Continuous Operations: Direct leadership experience in a 24/7/365 continuous manufacturing environment (preferably 12-hour rotating shifts).
- Technical Industry Background: Deep operational knowledge in flexible packaging manufacturing, including blown film extrusion, flexographic printing, lamination, slitting, or pouch converting.
Preferred- Lean Manufacturing / Six Sigma Black Belt certification.
- Experience in SQF, BRC, or food-contact packaging regulatory environments.
- Hands-on familiarity with railcar material unloading and resin distribution systems.
- Executive presentation skills with a history of successfully hosting customer tours and corporate audits.
Leadership Profile & Success Factors- Floor-Visible Leader: Leads from the manufacturing floor rather than behind a desk; builds trust and rapport across all shifts and departments.
- Strategic & Analytical: Translates complex production data into clear action plans that improve bottom-line performance.
- Customer-Centric: Demonstrates pride in facility presentation, operational cleanliness, and technological capability when representing the company to clients.
- Disciplined Execution: Thrives in a fast-paced, high-volume environment where safety, precision, and continuous delivery matter.
