Vulcan Materials Company

Materials Process Engineer - Metals

Vulcan Materials Company • $80K — $110K *
Research Triangle Park, NC 27709In-Person
Manufacturing & Automotive
Less than 5 years of experience
Today
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Job Overview by Ladders

Qualifications

  • B.S. or higher in Mechanical Engineering, Aerospace Engineering, Materials Science and Engineering, or related field.
  • Experience in building and validating process models using ANSYS and COMSOL Multiphysics or similar software.
  • Strong knowledge of computational fluid dynamics (CFD) and heat transfer modeling.
  • Proficiency in scripting languages like Python or MATLAB for simulations.
  • Ability to manage multiple projects and communicate findings to diverse teams.

Responsibilities

  • Model thermal conditions for manufacturing processes like sintering and casting.
  • Create models for fluid dynamics and mechanical behavior across key manufacturing processes.
  • Combine process data with models to support improvements and optimizations.
  • Build simulations using ANSYS, COMSOL, or equivalent platforms.
  • Collaborate with engineering teams to integrate simulation results into workflows.
  • Design studies to evaluate process sensitivities and identify potential failures.
  • Document modeling processes and recommendations according to quality standards.

Benefits

  • Opportunity to work on advanced processes in metal manufacturing.
  • Collaboration with a multidisciplinary engineering team.
  • Potential for career growth and transition to a new facility in Benson, NC.
  • Exposure to cutting-edge technologies in simulation and modeling.
  • Involvement in innovative process optimization projects.
Full Job Description
As a Materials and Process Engineer with a metals focus, you will build and validate computational models of fluid dynamics, heat transfer, electromagnetic behavior, and mechanical response across key process steps, providing engineering insight that drives process optimization and supports product development. This is a technical role requiring strong fundamentals in computational mechanics, experience with commercial simulation platforms, and the ability to translate modeling results into actionable manufacturing guidance. This role begins in Durham, NC and is expected to move to Benson, NC upon completion of new facility.

Responsibilities
  • Model thermal conditions during manufacturing processes such as sintering, heat treatment, and casting.
  • Create representative models for various manufacturing processes including fluid dynamics, mechanical behavior, heat transfer, and electromagnetic phenomena.
  • Use models combined with process data to support process improvement and optimization.
  • Build and refine simulations using ANSYS (Mechanical, Maxwell, ROCKY, Fluent), COMSOL Multiphysics, or equivalent commercial simulation platforms.
  • Collaborate with process, materials, and data engineers to integrate simulation outputs into process development and optimization workflows.
  • Design simulation studies to evaluate process sensitivities, identify failure modes, and guide experimental campaigns.
  • Document modeling assumptions, boundary conditions, validation results, and recommendations in a structured manner consistent with quality system requirements.
  • Support development of custom scripts and automation tools (Python, MATLAB, or similar) for pre/post-processing of simulation data.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

Qualifications
  • B.S. or higher in Mechanical Engineering, Aerospace Engineering, Materials Science and Engineering, or a closely related field.
  • Demonstrated experience building and validating process models using ANSYS (e.g., Mechanical, Maxwell, ROCKY, Fluent), COMSOL Multiphysics, or equivalent commercial simulation software.
  • Strong working knowledge of computational fluid dynamics (CFD), heat transfer modeling, and mechanical stress/strain analysis.
  • Proficiency with scripting languages (Python, MATLAB, or similar) for simulation setup, data extraction, and post-processing.
  • Ability to work independently, manage multiple concurrent modeling efforts, and communicate results clearly to cross-functional teams.

Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications
  • Experience modeling metal manufacturing processes such as sintering, casting, powder compaction, forging, or heat treatment.
  • Experience modeling particle-level interactions including powder packing, granular flow, or discrete element methods (DEM).
  • Experience with electromagnetic modeling and simulation (e.g., ANSYS Maxwell) for magnetic field analysis or electromagnetic process design.
  • Familiarity with phase-field, CALPHAD, or other microstructure-evolution modeling approaches.
  • Experience with Multiphysics coupled simulations (e.g., thermo-mechanical, fluid-structure interaction).
  • Familiarity with GPU-accelerated computing, HPC environments, or cloud-based simulation platforms.
  • Experience in a production, industrial, or R&D environment with exposure to manufacturing constraints and process validation.


#ProcessEngineering #ProductionEngineering

About Vulcan Materials Company

Vulcan Materials Company is the nation’s largest producer of construction aggregates, primarily crushed stone, sand and gravel, and a major producer of other construction materials including asphalt and ready-mixed concrete. Based in Birmingham, Alabama, Vulcan operates aggregate facilities, serving markets in 18 states, the District of Columbia, Mexico and the Bahamas, and employing 7,211 dedicated men and women.

Vulcan Materials Company Careers

Join the robust team at Vulcan Materials Company, the nation's largest producer of construction aggregates and a leader in the production of other construction materials. Our dedicated professionals are at the forefront of industry innovation and sustainability, making now the most exciting time to advance your career with us.

Work You’ll Do

Embark on a career at Vulcan Materials Company and contribute to the infrastructure of tomorrow. Engage in meaningful work that makes a tangible impact on our communities. With a variety of job opportunities across multiple disciplines, you can find your perfect fit within our dynamic team.

Innovate and Lead

At Vulcan Materials Company, innovation and leadership go hand in hand. Drive change and efficiency in the construction materials industry by leveraging your skills in one of our leadership or technical positions. Our commitment to innovation isn't just about technology; it's about fostering a culture where diverse ideas and perspectives lead to groundbreaking solutions.

Grow and Develop

We believe in the growth and professional development of our employees. Vulcan offers comprehensive training programs and development opportunities that encourage our team members to expand their skills and advance their careers. From internships to leadership roles, the potential for professional growth within our company is limitless.

Be Part of Our Team

Our team at Vulcan Materials Company is our strongest asset. We prioritize a culture of safety, diversity, and inclusion, where every team member is valued and given the opportunity to thrive. Join us and be part of a team that is dedicated to excellence and leadership in the industry.

Explore Job Opportunities

Whether you’re starting your career or looking to make a significant impact in your professional journey, Vulcan Materials Company offers a range of positions from entry-level to senior management. Explore job opportunities that match your skills and interests. We are continuously hiring and looking for new talent to join our professional network.

Benefits and Culture

Vulcan Materials Company is committed to providing a comprehensive benefits package that meets the needs of our employees and their families. These benefits include health care, retirement plans, and wellness programs. Our culture is centered on building strong teams, recognizing achievements, and promoting from within.

Stay Connected

Stay ahead in your career by connecting with Vulcan Materials Company. Keep up to date with the latest company news, industry insights, and career tips by visiting our Careers Blog. Engage with us through professional networking events and stay informed about upcoming job fairs and interview opportunities.

Apply Now

Ready to make a difference? Start your journey with Vulcan Materials Company by exploring open positions that align with your career aspirations. Submit your resume, complete your application, and prepare for an interview where you can showcase your unique qualifications.

Join Vulcan Materials Company—where your career is set in stone.

[SEARCH VULCAN MATERIALS JOBS] [READ CAREERS BLOG]
Learn more about Vulcan Materials Company
Size
11,437 employees
Market Cap
$23.1 billion
Industry
Real Estate & Construction
Net Income
$584.4 million
Founded
1909
5 Year Trend
+9.1%
Revenue
$4.8 billion
NASDAQ
VMC
* Ladders Estimates

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