FuelCell Energy Inc

Manufacturing Manager Electrode Production

FuelCell Energy Inc$100K — $130K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • B.S. in Chemical Engineering, Materials Science, Mechanical Engineering, or related discipline
  • 7+ years of manufacturing or process engineering experience, including 3+ years in a supervisory or managerial role
  • Experience with chemical processing, ceramic/powder processing, or electrode manufacturing environments
  • Proficiency with lean manufacturing tools (VSM, Kaizen, 5S, PDCA)
  • Ability to read and interpret engineering drawings and process specifications

Responsibilities

  • Own daily production execution for electrode value streams
  • Drive output to meet stack assembly and customer delivery milestones
  • Manage throughput and process yields; eliminate bottlenecks using VSM and lean methods
  • Maintain production floor discipline through 5S and visual management
  • Directly manage production supervisors and lead a 24/7 operation
  • Develop team capabilities through structured cross-training
  • Partner with quality engineering to maintain control plans and inspections

Benefits

  • Collaborative work environment fostering innovation
  • Opportunity to directly impact the company's growth and success
  • Hands-on leadership role with high visibility
  • Structured career development and performance management
  • Health, safety, and compliance emphasis ensuring employee welfare
Full Job Description
Summary:

Lead the manufacturing operations team responsible for producing electrochemical components of Molten Carbonate Fuel Cell (MCFC) cell stacks including anode, cathode, and matrix. Ensure production output, quality, yield, and cost targets are met across a chemically intensive manufacturing environment that is growing in scale. The Electrode Production Manager is a critical position for FuelCell Energy as we scale our production capabilities to meet strong data-center demand. Stack production & performance are key drivers of FuelCell Energy's value proposition and have a measurable impact on the overall success of the business. The role will have high levels of both autonomy and visibility and will directly report to the executive team.

Essential Functions/Duties and Responsibilities:

Operations & Production
  • Own daily production execution for electrode value streams (anode, cathode, matrix)
  • Drive output to schedule commitments tied to stack assembly and customer delivery milestones
  • Manage throughput, OEE, and process yields; identify and eliminate bottlenecks using VSM and lean methods
  • Maintain production floor discipline: 5S, standard work, visual management, and tier accountability meetings (lead tier 2, report in tier 3)


People Leadership
  • Directly manage production supervisors, junior managers, and indirectly lead operators, technicians, and support personnel across a 24/7 operation
  • Develop team capability through structured cross-training; define and maintain skills matrices across the team
  • Lead hiring, performance management, and career development for the electrodes group
  • Ensure adequate staffing across all shifts, minimize overtime & unplanned OPEX
  • Lead through example and treat everyone with respect


Quality & Process Control
  • Partner with quality engineering to maintain control plans, in-process inspection criteria, and monitoring systems for critical parameters (porosity, thickness, weight, etc)
  • Own non-conformance investigations and drive reduction in cost of poor quality (COPQ)
  • Work with engineering and technology development to drive process risk assessments; own corrective and preventive action (CAPA) closure


Engineering Collaboration
  • Serve as the manufacturing voice in new product introduction (NPI); conduct manufacturing assessments to support NPI and product change reviews affecting electrode department production
  • Coordinate with R&D on process development trials, materials qualification, and scale-up activities on the production floor
  • Support equipment procurement, specification, and commissioning for repeat component manufacturing cells


EHS & Compliance
  • Ensure safe handling of metallic components and cell subassemblies in accordance with OSHA and site EHS standards
  • Enforce PPE compliance and maintain a zero-incident safety culture


Metrics & Reporting

Own key performance indicators: throughput rate, first-pass yield, scrap rate, cost per cell, equipment uptime, etc

Report weekly performance to senior leadership; drive accountability to targets with your team

Qualifications and Experience:

Required
  • B.S. in Chemical Engineering, Materials Science, Mechanical Engineering, or related discipline
  • 7+ years of manufacturing or process engineering experience, including 3+ years in a supervisory or managerial role
  • Experience with chemical processing, ceramic/powder processing, electrode manufacturing, or similarly specialized manufacturing environments
  • Proficiency with lean manufacturing tools (VSM, Kaizen, 5S, PDCA)
  • Ability to read and interpret engineering drawings, process specifications, and control plans


Preferred
  • M.S. in Chemical Engineering, Materials Science, Mechanical Engineering or MBA
  • Experience with fuel cell component manufacturing (MCFC, PEM, PAFC, or SOFC)
  • Familiarity with nickel-based materials, ceramic matrix processing, or molten carbonate systems
  • Experience with PLM/ERP/MES systems and SPC software
  • Six Sigma Green Belt or higher
  • Prior experience successfully leading operations teams in a manufacturing environment that is transitioning from low to high volume production
  • Experience manufacturing components with tight dimensional and chemical tolerances


All Employees Shall:
  • Comply with the EH&S Policy and applicable regulatory and company EH&S rules and requirements.
  • Report to supervision conditions or practices that are either unsafe or that may adversely impact the environment, to ensure prompt resolution of potential hazards.
  • Attend scheduled EH&S training program.
  • Actively support the organization's efforts to meet or exceed EH&S goals and plans.
  • Recommend improved EH&S practices.
  • Must maintain regular and consistent attendance.


This Job Description is to serve as a guide. It is intended to be flexible and will continue to evolve over time with business needs and demands and may be updated periodically and at the Company's discretion. Nothing in this position description changes or is intended to change the employment at-will relationship with the Company or the terms of any collective bargaining agreement. Employment at-will means that an employee or the Company may terminate the employment relationship at any time, for any reason or no reason at all, with or without notice.

About FuelCell Energy Inc

FuelCell Energy, Inc. designs, manufactures, sells, installs, operates, and services stationary fuel cell power plants for distributed power generation. The company offers SureSource product line based on carbonate fuel cell technology in various configurations, including on-site power, utility grid support, distributed hydrogen, and micro-grid, as well as multi-megawatt applications; and SureSource Recovery power plants for natural gas pipeline applications. It also provides SureSource Capture system that separates carbon dioxide from the flue gases of natural gas, biomass, or coal-fired power plants, as well as industrial facilities; and SOFC/SOEC and Energy Storage, a solution for energy storage using solid oxide technology. The company's SureSource power plants generate electricity and usable heat, and provide hydrogen and/or drinking water. It serves various markets, such as utilities and independent power producers, industrial and process applications, education and health care, data centers and communication, wastewater treatment, government, and commercial and hospitality. The company primarily operates in the United States, South Korea, England, Germany, Canada, and Spain. FuelCell Energy, Inc. was founded in 1969 and is headquartered in Danbury, Connecticut.
Learn more about FuelCell Energy Inc
Size
382 employees
Market Cap
$1 billion
Industry
Net Income
-$89.1 million
Founded
1969
5 Year Trend
+6.4%
Revenue
$70.8 million
NASDAQ

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