Key Responsibilities:
- Design, develop, and improve manufacturing processes, procedures, and layouts to achieve production goals
- Identify and implement cost-effective process improvements, including automation, tooling upgrades, and workflow optimizations
- Conduct time and motion studies, process flow analysis, and capacity planning to maximize efficiency and throughput
- Collaborate with cross-functional teams, including design engineers and production managers, to ensure seamless integration of processes
- Provide technical support and guidance to production teams to resolve manufacturing issues and achieve production targets
- Investigate and troubleshoot process failures, quality problems, and equipment malfunctions, and implement corrective actions
- Develop and maintain production documentation, including work instructions, process specifications, and standard operating procedures (SOPs)
- Perform root cause analysis and implement preventive measures to minimize production downtime and ensure product quality
- Drive continuous improvement initiatives using Lean Manufacturing principles, such as 5S, Six Sigma, and Kaizen
- Identify and eliminate waste, reduce variability, and streamline production processes to optimize productivity and reduce costs
- Lead or participate in cross-functional teams to implement lean tools and techniques and foster a culture of continuous improvement
- Conduct regular process audits and performance evaluations to track progress and identify areas for further improvement
- Identify, evaluate, and recommend new equipment, tools, and technologies to improve manufacturing processes and capabilities
- Collaborate with equipment vendors to ensure proper installation, commissioning, and validation of new equipment
- Develop and maintain preventive maintenance schedules and procedures to ensure optimal equipment performance and longevity
- Provide training and guidance to operators and maintenance personnel on equipment operation and maintenance best practices
- Collaborate with quality engineers and inspectors to develop and implement quality control plans and ensure adherence to quality standards
- Conduct process capability studies, statistical analysis, and gauge repeatability and reproducibility (R&R) studies to ensure process capability
- Participate in internal and external audits, ensuring compliance with relevant regulations, standards, and certifications
- Implement and maintain appropriate documentation and recordkeeping systems to support regulatory requirements
- Lead or contribute to cross-functional projects related to process improvement, new product introductions, and cost reduction initiatives
- Collaborate with design engineers to ensure manufacturability of new products and effective transfer from R&D to production
- Coordinate with suppliers and vendors to ensure timely delivery of materials, equipment, and services
- Monitor project timelines, budgets, and milestones, and provide regular progress updates to stakeholders
- Adhere to and promote safety protocols and practices to ensure a safe working environment for all employees
- Identify and address potential safety hazards and environmental risks in manufacturing processes
- Stay updated with relevant health, safety, and environmental regulations, and implement necessary measures to achieve compliance
- Compliance with Quality Management System procedures
Required Skills:
- Bachelor's degree in engineering, preferably in mechanical, industrial, or manufacturing engineering and 5+ years related work experience
- Strong knowledge of manufacturing processes, including machining, assembly, fabrication, and automation
- Proficiency in process optimization, Lean Manufacturing, and quality improvement methodologies
- Familiarity with CAD/CAM software and manufacturing simulation tools
- Experience with statistical analysis, data-driven decision making, and process control techniques
- Excellent problem-solving, analytical thinking, and decision-making skills
- Strong communication and interpersonal skills
Compensation InformationBase Salary Range: $80,000- $120,000
Please note, this is the expected compensation however, ESCO Maritime Solutions considers many factors in determining compensation prior to offer such as: responsibilities and scope of role, candidate's work experience and education related to position, applicable certifications or trainings, business and market conditions.
Benefits Day 1 - 401k, Tuition Reimbursement, PTO, Medical, dental, vision, Stock Purchase Program, Life and Disability