Manager, Operational Excellence

Puffer-Sweiven

$110K — $130K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in a relevant field such as Engineering or Operations Management.
  • 7+ years of experience in operational excellence and business improvement.
  • Proven track record of leading cross-functional improvement initiatives.
  • Strong understanding of Lean methods and structured problem-solving techniques.
  • Excellent analytical, project-management, and communication skills.
  • Experience in supervising and developing improvement professionals.
  • Willingness to travel as needed for business purposes.

Responsibilities

  • Collaborate with leaders to assess and prioritize operational improvement initiatives.
  • Conduct assessments, process mapping, and root-cause analyses to identify weaknesses.
  • Analyze various operational data to pinpoint performance gaps and impacts.
  • Formulate detailed findings and actionable recommendations for management.
  • Maintain oversight of the improvement portfolio for visibility and accountability.
  • Facilitate the design of effective future-state operational processes and controls.
  • Lead the conversion of approved recommendations into actionable implementation plans.

Benefits

  • Professional development and training opportunities in Lean methodologies.
  • Exposure to diverse operational challenges across the organization.
  • Collaboration with leadership to develop strategic improvement initiatives.
  • Engagement in cross-functional team efforts to enhance overall performance.
  • Involvement in high-impact projects that directly contribute to company goals.
Full Job Description
DUTIES AND RESPONSIBILITIES

Business Improvement and Analysis

  • Partner with leaders to identify, evaluate, and prioritize operational improvement opportunities aligned with business priorities.
  • Conduct current-state assessments, value-stream reviews, process mapping, and structured root-cause analysis.
  • Analyze operational, quality, customer, and financial data to define performance gaps and quantify business impact.
  • Develop clear findings, recommendations, business cases, and prioritized improvement roadmaps for management decision.
  • Maintain visibility of the improvement portfolio, including scope, status, expected benefits, risks, dependencies, and ownership.


Future-State Design and Recommendations

  • Facilitate the design of future-state processes, operating models, standard work, controls, governance, and escalation routines.
  • Define recommended measures, baselines, targets, data ownership, management-review cadence, and response requirements.
  • Create practical accountability frameworks that identify the accountable business owner and responsible operational roles.
  • Identify people, process, technology, data, equipment, and capability requirements associated with proposed improvements.
  • Present recommendations and alternatives clearly to business leaders and obtain decisions on scope, priority, resources, and ownership.


Implementation Enablement and Transition

  • Convert approved recommendations into structured, business-owned implementation plans with actions, owners, milestones, measures, risks, and decision points.
  • Facilitate workshops, Kaizen events, problem-solving sessions, pilot reviews, and implementation governance meetings.
  • Coach designated business implementation leaders and cross-functional teams in structured problem solving, process control, and benefits management.
  • Monitor implementation progress, identify risks, challenge delays, and escalate unresolved barriers through the agreed governance process.
  • Provide time-bound transition support and verify that ownership, controls, capability, measures, and management routines are in place before handoff.
  • Avoid assuming permanent responsibility for operating the improved process or executing actions assigned to the business.


Capability Development and Sustainment

  • Develop Operational Excellence capability through coaching, training, and hands-on application of Lean and structured problem-solving methods.
  • Coach leaders, managers, supervisors, project leads, and internal improvement champions.
  • Partner with business leaders to define competency requirements and appropriate development plans.
  • Conduct post-implementation reviews and control-effectiveness checks to identify regression risks and recommend corrective action.
  • Confirm benefit measures with Finance and provide independent visibility of benefit realization and sustainment.


Quality and Continuous Improvement

  • Partner with Corporate Quality to integrate quality assurance and continuous improvement into operating processes.
  • Support significant root-cause investigations, corrective-action systems, process audits, and Quality Committee activities.
  • Promote quality at source, defect prevention, reliable handoffs, and prevention of incomplete work moving downstream.
  • Ensure improvement recommendations align with applicable quality-system, customer, regulatory, and business requirements.


Team Leadership and Process Improvement Facilitation

  • Provide day-to-day direction, coaching, workload prioritization, and performance management for assigned Process Improvement Specialists.
  • Deploy Process Improvement Specialists as internal facilitators to support assessments, process mapping, root-cause analysis, Kaizen events, implementation planning, and sustainment reviews.
  • Set clear project objectives, deliverables, decision rights, and boundaries for each assignment while maintaining accountability with the appropriate business owner.
  • Develop the team's capability in Lean methods, structured problem solving, facilitation, change leadership, data analysis, and benefits verification.
  • Review the quality and consistency of team outputs and ensure improvement work follows the Operational Excellence governance approach.


QUALIFICATIONS

Education/Knowledge/Experience:

  • Bachelor's degree in Engineering, Industrial Engineering, Operations Management, Business, Quality, or a related field.
  • At least seven years of progressive experience in operational excellence, industrial or service operations, manufacturing, quality, or business improvement.
  • Demonstrated experience leading cross-functional improvement initiatives from diagnosis and recommendation through business-led implementation and transition.
  • Working knowledge of Lean methods, structured problem solving, root-cause analysis, process management, and change leadership.
  • Strong analytical, project-management, facilitation, stakeholder-management, financial, and communication skills.
  • Ability to interpret operating and financial data and translate findings into practical recommendations.
  • Demonstrated experience supervising, coaching, or developing improvement professionals or project facilitators.
  • Ability to travel to company operating locations as business needs require.


Preferred Qualifications

  • Lean Six Sigma Black Belt or comparable Operational Excellence qualification.
  • ASQ, Project Management Professional, or comparable quality or project leadership certification.
  • Experience in industrial service, manufacturing, valve and automation, rotating equipment, reliability, or energy markets.
  • Experience with ERP-enabled workflows, operational dashboards, and cross-functional business improvement.
  • Familiarity with many Lean concepts and training vehicles like Single Minute Exchange of Die (SMED), Cause and Effect Diagrams with the Addition of Cards (CEDAC) and One Piece Flow.


COMPETENCIES

  • Business and operational analysis
  • Structured problem solving and systems thinking
  • Facilitation and influence without direct authority
  • Clear written and executive communication
  • Project governance and benefits discipline
  • Coaching and capability development
  • People leadership, delegation, and team development
  • Accountability, judgment, and disciplined follow-through


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