Lead Process Engineer

Foundation Alloy

$90K — $130K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Engineering degree with 3+ years of experience in metallurgical manufacturing and shop floor engineering.
  • Hands-on experience in process optimization and safe manufacturing practices.
  • Familiarity with alloy processing techniques such as powder metallurgy and additive manufacturing.
  • Detail-oriented problem-solver with systematic approach to process development.
  • Collaborative team player across R&D, manufacturing, and commercial functions.
  • Ability to work independently in a fast-paced, resource-constrained environment.
  • Strong technical writing skills for creating SOPs and process specifications.

Responsibilities

  • Own the powder manufacturing process from pilot plant to serial production as the subject matter expert.
  • Design innovative manufacturing processes to reduce cycle times and improve yields.
  • Collaborate with contract manufacturers to enhance their manufacturing processes.
  • Implement best practices for data collection and analysis to improve product quality and reduce costs.
  • Develop processing parameters and work instructions with Product Scientists for consistent alloy production.
  • Create and update standard operating and maintenance procedures for equipment and product lines.

Benefits

  • Meaningful and challenging work with opportunities for career growth.
  • Guaranteed salary increases with inflation.
  • Equity participation for all employees.
  • Unlimited paid vacation with an expectation of taking time off.
  • Flexible working arrangements focusing on outcomes rather than location or hours.
  • Comprehensive health, dental, and vision insurance with low employee contributions.
  • Employee input on future benefits to continuously improve offerings.
Full Job Description
What you'll be working on:

As our Lead Process Engineer, you will sit at the critical link that transforms novel alloy breakthroughs into manufacturable, reproducible, and market-ready products. This is a hands-on role with responsibility to design, mature, and optimize powder manufacturing processes for state-of-the-art new metal alloys.

Key Responsibilities
  • Be the subject matter expert in powder manufacturing, consolidation, and sintering equipment and processes across alloy systems. Own the success of scaling up processes from pilot plant to serial production.
  • Design and implement innovative processes for achieving reduced cycle times, higher right-first-time rates, higher yields, and lower operating costs.
  • Collaborate with contract manufacturers to qualify and improve manufacturing processes.
  • Identify and install best practices for process data collection, analysis, and utilization for improving product quality and reducing manufacturing costs.
  • Work closely with Product Scientists in developing processing parameters, manufacturing windows, and work instructions that enable the manufacturing team to produce alloys and parts consistently at scale.
  • Author and maintain standard operating procedures and maintenance procedures for all equipment and alloy product lines.

Qualifications
  • Engineering degree and 3+ years of industry experience in metallurgical manufacturing, with demonstrated shop floor engineering experience. Powder metallurgy processing experience is a plus.
  • Hands-on experience with process optimization, problem solving in a manufacturing environment, and ensuring safe working practices.
  • Familiarity with alloy processing techniques such as powder metallurgy, heat treatment, or additive manufacturing relevant to demanding applications.
  • Systematic, detail-oriented approach to problem-solving and process development.
  • Collaborative team player who works effectively across R&D, manufacturing, and commercial functions.
  • Comfortable operating with ownership and initiative in a fast-paced, resource-constrained start-up environment.
  • Strong technical writing skills - able to produce clear, organized documentation including SOPs, qualification reports, and process specifications.

Compensation and Benefits

The success of this company will be grounded in the long-term productivity of our team. To provide everyone with the physical, mental and financial safety to operate at their long-term best, we provide the following:
  • Meaningful, challenging, impactful work, and opportunities to grow within the company at all levels
  • Competitive salary, guaranteed to rise with inflation at a minimum each year
  • Equity - People at every level will have an impact, and should benefit from their work
  • Unlimited paid vacation, with a very strong expectation that employees take a minimum of 15 days off per year, and a full week off at least once per year
  • Flexible working style. Most jobs will require people to be present in person or in office most of the time, but in general we care about what's getting done, not when or where you're doing it
  • Top tier health, dental and vision insurance with limited employee contributions
  • A voice in future benefits. This is the beginning, and we will work together to keep adding new, better ways to provide for everyone in the company

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