Yokogawa Corporation of America is seeking a highly skilled Lead APC Engineer to develop, implement, and optimize Advanced Process Control (APC) solutions for our industrial automation clients. As a key technical leader, you will be responsible for delivering high-quality APC applications using Yokogawa's suite of advanced process control tools, including PACE, and OpreX Control & Safety Systems. You will work closely with customers to enhance process efficiency, reduce variability, and drive digital transformation initiatives.
Key Responsibilities:APC Design & Implementation:- Develop and deploy model predictive control (MPC) solutions using Yokogawa's PACE and other APC technologies.
- Conduct dynamic process modeling, simulation, and optimization to improve production efficiency and reduce energy consumption.
- Implement multivariable control strategies to stabilize operations and optimize key performance indicators (KPIs).
Process Optimization & Support:- Analyze plant data to identify areas for improvement and implement real-time optimization (RTO) solutions.
- Provide performance monitoring, tuning, and troubleshooting support for APC applications.
- Work closely with DCS and SIS engineers to ensure seamless integration of APC with Yokogawa's CENTUM VP and ProSafe-RS systems.
Customer Engagement & Project Management:- Lead APC projects for clients in oil & gas, petrochemical, refining, and chemical industries.
- Coordinate with process engineers, IT teams, and operations staff to ensure successful deployment of APC solutions.
- Deliver training and mentorship to customer teams and junior engineers on APC methodologies and best practices.
Innovation & Continuous Improvement:- Stay up to date on industry trends, AI-driven process control, and digital transformation technologies.
- Develop new algorithms, scripts, and workflows to enhance Yokogawa's APC offerings.
- Contribute to R&D efforts by validating and refining new APC functionalities for Yokogawa products.
Qualifications & Skills:Education:- Bachelor's or Master's degree in Chemical Engineering, Process Control, Electrical Engineering, or a related field.
Experience:- 7+ years of experience in Advanced Process Control (APC), preferably in the refining, petrochemical, or energy industries.
- Strong knowledge of Yokogawa APC solutions or experience with other APC tools such as Aspen DMC+, Honeywell Profit Suite, or Schneider Electric APC.
Technical Expertise:- Strong understanding of model predictive control (MPC), real-time optimization (RTO), and multivariable control (MVC).
- Hands-on experience with DCS systems (Yokogawa CENTUM VP preferred) and industrial communication protocols
- Knowledge of establishing connectivity to OPC servers.
- Knowledge of process simulation tools (Aspen HYSYS, gPROMS, or similar).
- Proficiency in data analysis, scripting (Python, MATLAB, or SQL), and machine learning concepts is a plus.
Soft Skills:- Excellent problem-solving, analytical, and troubleshooting skills.
- Strong leadership and project management abilities.
- Effective communication and customer-facing skills.
Preferred Qualifications:- Experience working with AI-driven process optimization and digital twin technologies.
- Certifications in process control, industrial automation, or Yokogawa APC solutions.
- Knowledge of industrial cybersecurity practices in control systems.
Benefits & Growth Opportunities:- Competitive salary and performance-based incentives.
- Comprehensive health, dental, vision, and retirement benefits.
- Professional development opportunities, including Yokogawa training and certifications.
- Exposure to cutting-edge industrial automation and digital transformation projects.
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