Injection Molding Process Engineer

Biomerics

$75K — $95K *
Healthcare
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 5+ years of experience in injection molding, ideally in medical devices.
  • Bachelor's degree in engineering, preferably in plastics, mechanical, manufacturing, or materials.
  • Expertise in Scientific Injection Molding principles for process development.
  • Proven track record in specifying and procuring molding tooling and equipment.
  • Strong project management skills with proficiency in relevant software, including MS Project and Excel.
  • Excellent written and verbal communication abilities.
  • Familiarity with SolidWorks and experience in medical process validation.

Responsibilities

  • Establish project timelines and ensure timely project completion.
  • Communicate directly with customers, suppliers, and internal stakeholders professionally.
  • Define and manage project scope, timeline, budget, and resources effectively.
  • Coordinate DFM with engineers, vendors, and customers for optimal manufacturability.
  • Lead product and mold validation activities, ensuring compliance with standards.
  • Oversee molding validation tasks, including protocol development and communication with customers.
  • Review and approve change orders to modify existing processes, as necessary.
  • Train production staff on updated processes and documentation procedures.

Benefits

  • Medical/Dental/Vision Insurance
  • Short-Term and Long-Term Disability Insurance
  • Life Insurance
  • Paid Vacation Days
  • 9 Paid Holidays
  • 401k plan
  • Onsite Fitness Facility
Full Job Description
Job Type

Full-time

Description

Job Summary

As an Injection Molding Process Engineer, you will provide technical expertise in support of existing operations and new product development and introduction projects. You will establish and maintain manufacturing processes and procedures, including capacity planning, tooling acquisition, replacement plans, process development using scientific injection molding techniques, routings, cost reductions, and quality improvements within the organization. A special focus is placed on Injection Molding, new tool specification, acquisition, debugging, decoupled process development, validation, and new or replacement equipment specification and activities.

Key metrics for this position include project on-time delivery, scrap, machine efficiency, cost reductions, and customer satisfaction.

Potential relocation assistance available for our final candidate, if needed.

Roles and Responsibilities Include:

Responsibilities
  • Establishing project timelines and driving for the successful completion of projects.
  • Direct interface with customers, suppliers, and internal resources in a professional manner.
  • Defining and managing the scope, time, budget, and resources of projects.
  • Coordinating DFM (Design for Manufacturability/Moldability) with other engineers, external vendors, customers, and internal project teams.
  • Leading the validation activities to launch new products and molds into production, including all documentation in accordance with company, FDA, ISO, and customer standards.
  • Managing all molding validation activities, including developing validation plans, writing protocols and reports, coordinating metrology and inspections, and communicating with customers.
  • Submit, review, and/or approve change orders to implement new or revised existing processes.
  • Train production personnel on new and revised processes.
  • Technical writing of protocols, reports, work instructions, etc.
  • Any other duties or projects as required.


Requirements

  • A minimum of five (5) years of related work experience (preferably in the medical device field).
  • B.S. degree in an engineering or related field or equivalent experience (Plastics, mechanical, manufacturing, or materials preferred).
  • Experience developing injection molding processes using Scientific Injection Molding principles.
  • Experience specifying and procuring Injection Molding Tooling, Molding Machines, and Auxiliary Equipment.
  • Strong verbal and written communication skills.
  • Proficiency in project management software (e.g., MS Project, Smartsheet, Excel, or similar)
  • Beginning experience level in SolidWorks.
  • Proficiency in Microsoft Office (e.g. Word, Excel, PowerPoint, etc.).
  • Must be able to work in a fast-paced environment with little to no supervision.
  • Experience with medical process validation, including validation definition and execution (IQ, OQ, PQ), test method definition, root cause analysis, and measurement systems analysis (MSA), pFMEA, dFMEA.
  • The ability to perform statistical analysis (DOE, capability, GR&R, etc.) using Minitab software.
  • Experience and understanding of the development and design of plastic parts and assemblies preferred.

Benefits:

Biomerics offers Medical/Dental/Vision Insurance, Short-Term Disability, Long-Term Disability, Life Insurance, Paid Vacation Days, 9 Paid Holidays, 401k, and an Onsite Fitness Facility.

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