Hardware Thermal Engineer

Meta

• $130K — $155K *
Telecommunications & Hardware
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • B.S. in Mechanical Engineering with 6+ years experience in thermal design for server/hardware or advanced packaging.
  • Skilled in computational thermal simulation tools like Flotherm or Icepak.
  • Proficient with lab equipment for thermal validation including data acquisition systems.
  • Experience in designing custom thermal cooling solutions such as heat sinks and fan control algorithms.
  • Ability to interpret and create schematics using 3D CAD software.

Responsibilities

  • Collaborate with the Hardware Design team for optimal thermal kit design at all levels.
  • Develop and execute test plans for assessing thermal performance and efficiency.
  • Innovate cutting-edge thermal cooling solutions for large-scale hardware systems.
  • Create analytical models using CFD and simulation tools for thermodynamics and heat transfer analysis.
  • Lead engagement with external vendors for design, testing, and production initiatives.
  • Publish case studies and technical papers on thermal analysis and cooling technologies.
  • Establish and correlate parameters for thermal design and testing to model predictions.

Benefits

  • Opportunity for hands-on learning across the thermal design spectrum.
  • Engagement with multidisciplinary teams and external partners.
  • Potential to contribute to technology advancements in thermal management.
  • Involvement in leading thermal programs from inception to deployment.
  • Work in a dynamic environment suitable for innovative problem-solving.
Full Job Description
You will be an integral member of the Thermal Hardware Team, responsible for owning thermal design and optimization for new hardware and evaluating thermal technology. The engineer will be responsible for solving heat transfer problems occurring in complex subcomponents or full hardware systems, using comprehensive thermal design fundamentals and analytical tools, and hands on execution of hardware validation. You would have a solid grasp of thermal fundamentals, and work with our team, partners and vendors and lead the thermal design of a program. You will adapt/learn quickly, and work collaboratively across multi-disciplinary teams. This role is a great opportunity for you to learn end-to-end thermal aspects of hardware: from thermal design for systems, to DC environments while leveraging their experience in driving thermal programs from start to finish. This includes getting involved in Thermal technology advancement, hands-on platform design, lab test development and thermal operational support. Doing so with a scalable and reliable methodology in mind to help set the direction for the team.

Responsibilities

Engage with the Hardware Design team to ensure proper thermal kit design from component to system and with the Data Center Operations team to ensure smooth product deployment
• Develop and execute test plans to measure thermal performance/efficiency of hardware and thermal technologies. Quantitatively simulate and analyze hardware cooling schemes
• Design and investigate cutting-edge thermal cooling solutions for advanced hardware systems for large scale deployment. Balance trade offs between design, cost, power and other critical parameters
• Create analytical and numerical models using various Computational Fluid Dynamics tools or relevant simulation tools to describe system thermodynamics and heat transfer
• Engage and lead external vendors including ODM and component vendors on design, test and production
• Develop and publish case studies/technical papers describing thermal analysis of cooling systems and technologies
• Establish the parameters for thermal design/testing, and correlation of the design/test results in order to model predictions

Minimum Qualifications
• B.S. in Mechanical Engineering and/or with 6+ years relevant experience in thermal design related to server/hardware or advanced packaging
• Experienced with computational thermal simulation software, such as Flotherm/Future Facilities/Icepak used for optimizing hardware cooling design
• Experience using lab equipment such as data acquisition systems, air flow chambers, and environmental chambers for thermal validation and troubleshooting
• Experience in designing and optimizing thermal cooling solutions, such as custom-made heat sink designs, and/or fan speed control algorithms
• Experience to interpret/create mechanical system schematics by using 3D Computer-Aided Design (CAD) tool

Preferred Qualifications
• Experience to create mathematical, computational and numerical models of industrial cooling systems, using MATLAB or comparable tools
• Experience in Unix / Linux environment and/or familiarity with scripting and coding in python
• Familiarity with data center cooling system designs
• 6+ years relevant experience in thermal design related to advanced cooling solutions
• Familiarity with design and optimization of control systems for components such as fans or pumps
• M.S./Ph.D. in relevant thermal discipline
• Familiarity with custom thermal solutions including heat sinks, cold plates, and Thermal Interface Materials (TIM) materials for use in hardware systems
• Experience delivering a thermal program from inception/ideation to deployment
• Experience in manufacturing processes such as Design for Manufacturability (DFM) and Design for Assembly (DFA)

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