FEA Engineer

Sceye, Inc.

$80K — $110K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Aerospace or Mechanical Engineering; Master's preferred.
  • Minimum 5 years of experience in FEA or structural analysis, ideally in aerospace or defense.
  • Proficiency in FEA software (ANSYS preferred) and CAD tools (SolidWorks, CATIA).
  • Strong understanding of structural mechanics and material science principles.
  • Excellent analytical skills and capability to recommend innovative solutions.
  • Strong communication skills for effective collaboration and documentation.
  • Attention to detail in complex engineering tasks.

Responsibilities

  • Perform FEA simulations for aerospace components focusing on mechanical behavior.
  • Collaborate with design engineers to optimize component designs for efficiency and safety.
  • Create and refine 3D models for simulation using industry-standard FEA software.
  • Analyze material properties to ensure integrity under various conditions.
  • Work with testing teams to validate FEA results against physical test data.
  • Collect and report simulation data, providing design improvement recommendations.
  • Engage in cross-functional collaboration to integrate FEA insights into product development.

Benefits

  • Chef-prepared lunches to keep you energized.
  • Variety of snacks and refreshments throughout the day.
  • Access to gym facilities and wellness programs.
  • Dog-friendly environment allowing pets in the workplace.
  • Comprehensive health coverage with significant premium contributions.
  • 401(k) plan with matching contributions for immediate benefit.
  • High-performance company culture fostering collaboration and innovation.
Full Job Description
Status: Full Time

Location: Morarity, NM

Sceye, a leading aerospace company at the forefront of space exploration and technology, is seeking a talented FEA Engineer to join our team. This role will focus on the design, analysis, and optimization of aerospace components and structures through advanced simulations and analysis techniques. As a key member of our engineering team, you will play an essential role in ensuring the structural integrity, safety, and performance of critical components used in spacecraft, rockets, and satellite systems.

Job Purpose:

  • Finite Element Analysis (FEA): Perform FEA simulations to analyze the mechanical behavior of aerospace components, including stress, strain, thermal, vibration, and fatigue analysis. Ensure that all components meet the required performance, safety, and reliability standards.
  • Design Support & Optimization: Work closely with design engineers to provide FEA insights and optimization strategies for aerospace structures, ensuring that components are designed for maximum efficiency, weight reduction, and performance while maintaining safety margins.
  • Simulation & Modeling: Create and refine 3D models of spacecraft, rocket components, and related systems for simulation. Use industry-standard FEA software (such as ANSYS, Abaqus, or COMSOL) to simulate and validate designs under a range of operational conditions.
  • Materials & Structural Integrity: Analyze the mechanical properties of materials and ensure the structural integrity of aerospace components under various loading conditions, including extreme temperatures, pressure, and acceleration.
  • Test Correlation & Validation: Collaborate with the testing team to correlate FEA predictions with physical test data. Use the results to refine simulations and improve design accuracy.
  • Data Collection & Reporting: Collect, analyze, and interpret simulation data. Document and report findings, including detailed recommendations for design improvements based on FEA results.
  • Cross-Functional Collaboration: Work closely with other engineering teams (such as propulsion, systems integration, and manufacturing) to ensure that FEA insights are integrated into the overall product development process.
  • Compliance & Safety: Ensure that all FEA work adheres to aerospace industry standards and safety regulations. Participate in design reviews and ensure that designs meet or exceed required safety factors.


What We're Looking For:

  • Education: Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related field. A Master's degree is a plus.
  • Experience: Minimum of 5 years of experience in FEA or structural analysis, preferably in the aerospace or defense industries. Experience with analyzing complex aerospace structures and components is highly desirable.
  • Technical Skills (Must haves):
    • Proficiency in FEA tools (ANSYS preferred but Abaqus, NASTRAN etc. accepted)
    • Strong understanding of structural mechanics, material science, and mechanical properties
    • Familiar with material, geometric, and contact nonlinear analyses
    • Knowledge of aerospace materials and manufacturing processes
    • Proficiency in explicit dynamics FEA solvers like LS-Dyna (e.g., Vehicle crash, Drop Tests, Fabrics/Airbag simulation)
    • Proficiency in design and simulation of composite structures (laminates, sandwich panels, ply-level allowables, failure criteria)
    • Experience with free-body diagrams and classical stress analysis techniques
  • Problem-Solving Skills: Strong analytical and problem-solving abilities to troubleshoot issues and optimize designs through simulation. Ability to recommend innovative solutions to complex engineering challenges.
  • Software Proficiency: Experience with CAD software (such as SolidWorks, CATIA, or Siemens NX) and FEA software. Proficiency in MS Office for documentation and reporting is also required.
  • Communication Skills: Excellent written and verbal communication skills to effectively document FEA results, provide technical reports, and collaborate with cross-functional teams.
  • Attention to Detail: High attention to detail and ability to perform accurate and precise work in a complex and dynamic engineering environment.


Nice to Have:

  • Experience with aerospace structural components such as airframes, rocket bodies, propulsion systems, or satellite systems.
  • Familiarity with advanced materials, including composites, metals, and high-performance alloys used in aerospace applications.
  • Previous experience in space exploration or with space agencies (e.g., NASA, ESA).
  • Familiarity with design for manufacturability (DFM) and analysis of manufacturing constraints.
  • Experience with thermal analysis, vibration analysis, and fatigue analysis for aerospace structures.
  • Certification in FEA or advanced engineering software (e.g., ANSYS, Abaqus certification).
  • Knowledgeable in composites manufacturing processes and techniques.
  • Scripting experience using Python, VBA, or Matlab


Soft Skills:

  • Strong collaboration and team-oriented mindset with the ability to communicate and work with multidisciplinary teams.
  • Ability to work under pressure and meet deadlines in a fast-paced environment.
  • Proactive and self-motivated with a strong passion for aerospace engineering and space exploration.
  • Ability to prioritize tasks, manage multiple projects, and maintain a focus on achieving team objectives.


What We Offer:

At Sceye, we're building more than high-altitude platforms-we're building a workplace where people (and their pups) thrive. Here's what you'll enjoy:
  • Chef-Prepared Lunches - Fresh, onsite meals to keep you fueled and focused.
  • Snacks & Refreshments - Enjoy a variety of snacks and drinks available throughout the day.
  • Wellness Perks - Access to a gym, pickleball court, and an outdoor dog kennel.
  • Dog-Friendly Environment - Bring your four-legged friends to work and enjoy a pet-welcoming space.
  • Comprehensive Health Coverage - Medical, dental, vision, and disability insurance, with over 82% of premiums covered-and 100% for everything else.
  • 401(k) with Match - Company contributions that are yours from day one.
  • High-Performance Culture - Join a collaborative, inclusive environment where your work helps shape the future of aerospace.


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