Costco

Controls Technician- Manufacturing

Costco$32K — $145K *
Tracy, CA 95376In-Person
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • 5-7 years of experience in electrical controls/automation systems support
  • Associate's degree or equivalent certification preferred
  • Proficient in interpreting electrical and hydraulic diagrams
  • Hands-on experience with PLC-based control systems
  • Basic understanding of networking concepts like IP addresses and gateways
  • Strong analytical and troubleshooting skills
  • Excellent communication and customer service abilities

Responsibilities

  • Support manufacturing lines using analytical methods to troubleshoot control systems
  • Perform inspections and preventive maintenance on electrical and networking equipment
  • Repair and install automation components and systems
  • Conduct tests and calibrations of process control instrumentation
  • Collaborate with teams to implement functional requirements and technical documentation
  • Conduct root cause analysis and propose solution improvements
  • Provide troubleshooting support for industrial control systems

Benefits

  • Comprehensive health benefits (medical, dental, vision)
  • Paid time off
  • Short-term and long-term disability insurance
  • 401(k) retirement plan
  • Employee assistance program
  • Stock purchase plan for eligible employees
Full Job Description
Controls Technicians work closely with Operations, Quality Control, and Maintenance team members to troubleshoot and support industrial control systems, as per guidance and direction from the Solution Architects. Systems Analysts perform inspections and preventive maintenance on electrical, controls, and networking equipment and components. Systems Analysts collaborate with team members to ensure technical requirements adhere to the guidelines and standards defined by Solution Architects.

ROLE
• Supports the manufacturing lines using analytical problem-solving methods to troubleshoot electrical components, automation equipment, PLCs, motion controls, vision systems, and robotics.
• Works with hand tools, multi-meters, and testing equipment to diagnose electrical systems ranging from 24VDC to 480VAC.
• Repairs, replaces, installs, and commissions automation components, including cables and connectors, sensors, VFD, and servo drives, and other electro-mechanical related devices.
• Performs tests and calibrations of process control instrumentation.
• Performs inspections and preventive maintenance on electrical, controls, and networking equipment and components.
• Reads and interprets PLC and HMI code to assist the maintenance team in diagnosis of line down situations and/or fault conditions.
• Supports installation and startup of new equipment.
• Collaborates with technical and non-technical teams to define, design, test, and implement specific functional requirements of the system, as specified by the Product Owner and technology stakeholders (e.g., Solution Architects, Platform Engineers).
• Works closely with Operations, Quality Control, and Maintenance team members by providing industrial control systems troubleshooting and support.
• Defines detailed technical requirement documentation aligned to the blueprints and technical designs prepared by Solution Architects.
• Collaborates with team members to ensure technical requirements adhere to the guidelines and standards defined by Solution Architects.
• Conducts root cause analysis; presents findings and proposes solution improvements.
• Resolves problems (both reactive and proactive) throughout the information system lifecycle, including classification, prioritization, and initiation of action, documentation of root causes, and implementation of remedies to prevent future incidents.
• Regular and reliable workplace attendance at your assigned location.

Ability to operate vehicles, equipment or machinery
• Computer, phone, printer, copier, fax

Non-Essential Functions
• Assists in other areas of the department as necessary.
• Assists in other areas of the company as necessary.

Ability to operate vehicles, equipment or machinery
• Same as Essential Functions

Experience, Skills, Education & Licenses/Certifications
Required:
• Knowledge of electrical safety procedures.
• Basic understanding of manufacturing plant mechanical systems and operations (steam, pneumatics, refrigeration, hydraulics, production processes, etc.).
• Proficient in interpreting electrical, network, pneumatic, and hydraulic diagrams.
• Understanding of Electrical Theory (voltage, current, resistance) and applying those principles to applications.
• Experience supporting electrical controls systems, following NEC, ISO, and OSHA codes and standards.
• Understanding of electrical safety circuits and troubleshooting.
• Hands-on experience in supporting PLC-based control systems.
• Basic understanding of networking (IP address, Subnet, Gateway).
• Excellent written and verbal communication skills, including excellent customer service skills. Ability to present complex ideas and designs to a variety of technical or non-technical stakeholders and all levels of management.
• Demonstrates strong organizational qualities; meticulous and detail oriented.
• Positive attitude with good interpersonal skills, a team player; able to work cooperatively with others, sharing ideas and collaborating to obtain team goals.
• Ability to adjust positively to change in direction or assignments; ability to work in a fast paced and dynamic team environment.
• Able to work well under stress and handle crisis situations professionally, while engaging all levels of the Costco organization.
• Good problem solving, analytical, and troubleshooting skills.
• Extremely responsive with a strong sense of urgency.
• Responsible, conscientious, self-motivated, and able to work with limited supervision.
• Scheduling flexibility to meet the needs of the business, including evenings, weekends, and 24x7 on-call responsibilities on a rotational basis as needed.

REQUIRED
• Knowledge of electrical safety procedures.
• Basic understanding of manufacturing plant mechanical systems and operations (steam, pneumatics, refrigeration, hydraulics, production processes, etc.).
• Proficient in interpreting electrical, network, pneumatic, and hydraulic diagrams.
• Understanding of Electrical Theory (voltage, current, resistance) and applying those principles to applications.
• Experience supporting electrical controls systems, following NEC, ISO, and OSHA codes and standards.
• Understanding of electrical safety circuits and troubleshooting.
• Hands-on experience in supporting PLC-based control systems.
• Basic understanding of networking (IP address, Subnet, Gateway).
• Excellent written and verbal communication skills, including excellent customer service skills. Ability to present complex ideas and designs to a variety of technical or non-technical stakeholders and all levels of management.
• Demonstrates strong organizational qualities; meticulous and detail oriented.
• Positive attitude with good interpersonal skills, a team player; able to work cooperatively with others, sharing ideas and collaborating to obtain team goals.
• Ability to adjust positively to change in direction or assignments; ability to work in a fast paced and dynamic team environment.
• Able to work well under stress and handle crisis situations professionally, while engaging all levels of the Costco organization.
• Good problem solving, analytical, and troubleshooting skills.
• Extremely responsive with a strong sense of urgency.
• Responsible, conscientious, self-motivated, and able to work with limited supervision.
• Scheduling flexibility to meet the needs of the business, including evenings, weekends, and 24x7 on-call responsibilities on a rotational basis as needed.
Recommended
• Associate's degree in science or equivalent certification or 2+ years of experience in the electrical controls/automation field.
• Experience with Allen Bradley:
• PLCs.
• PowerFlex and Kinetix drives.
• PanelView HMIs.
• Experience with Inductive Automation Ignition SCADA systems.
• Experience with ABB and Kuka robots.
• Experience with industrial control system networks (Ethernet/IP, ControlNet, RS232, OPC, OPC-UA, etc.).
• Basic Knowledge of SQL Databases.
• Proficient in Google Workspace applications, including Sheets, Docs, Slides, and Gmail.

Required Documents
• Cover Letter
• Resume

Pay Ranges:

Level 1 - $32.60/hr - $48.08/hr

Level 2 - $90,000 - $120,000

Level 3 - $115,000 - $145,000

We offer a comprehensive package of benefits including paid time off, health benefits - medical/dental/vision/hearing aid/pharmacy/behavioral health/employee assistance, health care reimbursement account, dependent care assistance plan, short-term disability and long-term disability insurance, AD&D insurance, life insurance, 401(k), stock purchase plan to eligible employees.

About Costco

Costco is a membership warehouse club, dedicated to bringing their members the best possible prices on quality brand-name merchandise. With hundreds of locations worldwide, Costco provides a wide selection of merchandise, plus the convenience of specialty departments and exclusive member services, all designed to make your shopping experience a pleasurable one. The company's first location, opened in 1976 under the Price Club name, was in a converted airplane hangar on Morena Boulevard in San Diego. Originally serving only small businesses, the company found it could achieve far greater buying clout by also serving a selected audience of non-business members. With that change, the growth of the warehouse club industry was off and running. In 1983, the first Costco warehouse location was opened in Seattle. Costco became the first company ever to grow from zero to $3 billion in sales in less than six years. When Costco and Price Club merged in 1993, the combined company, operating under the name PriceCostco, had 206 locations generating $16 billion in annual sales.

Costco Careers

Joining the Costco team presents a unique opportunity to be part of one of the largest wholesale membership warehouses in the world. At Costco, we are committed to providing our employees with a path to career growth and a dynamic workplace culture that values innovation, leadership, and diversity.

Work You'll Do

Embark on a professional journey with Costco and play a pivotal role in our mission to continually enhance the Costco shopping experience. You'll find yourself working in a high-energy environment where your skills will be honed and your abilities pushed to new heights.

Explore Job Opportunities

Costco offers a variety of job opportunities that cater to a range of skills and interests, from in-warehouse positions to corporate roles. Each position at Costco is designed to help you build a solid professional foundation, with ample room for growth and advancement.

Internship Programs

Kickstart your career with a Costco internship. Our internships provide invaluable workplace experience and a chance to see what it truly means to be part of a team that prioritizes quality and community. Interns at Costco gain hands-on experience that is not only rewarding but also integral to their professional development.

Professional Growth and Development

Costco is deeply invested in the professional growth of our employees. We offer robust training programs, leadership workshops, and opportunities for advancement. Our commitment to career growth ensures that our team members are always equipped to take on new challenges.

Benefits and Culture

The benefits at Costco go beyond the basics. We offer a competitive benefits package that includes health, vision, dental, and life insurance, as well as a 401(k) plan with a generous company match. More importantly, our company culture is built on a foundation of respect, integrity, and dedication to diversity and innovation.

Join Our Team

If you're looking for a career that offers job security, excellent benefits, and an opportunity to grow both personally and professionally, consider joining the Costco team. Explore our open positions, tailor your resume, and prepare for an interview where you can showcase your unique skills and passion for excellence.

Stay Connected

Keep up to date with all things related to Costco careers by joining our network. Follow us on our careers page, connect with us on professional networking sites, and stay informed about upcoming hiring events and career opportunities.

Apply Now

Ready to take the next step in your career? Search for open positions that match your skills and interests on our jobs page. At Costco, we are always looking for passionate, curious, and solution-driven team players who are ready to make a difference.

Costco Jobs – Where Careers Soar

At Costco, we don’t just offer jobs; we offer career paths. The vast opportunities for growth, coupled with our exceptional culture and benefits, make Costco not just a place to work, but a place to build a lasting career.
Learn more about Costco
Size
288,000 employees
Market Cap
$201.7 billion
Industry
Net Income
$4.3 billion
Founded
1983
5 Year Trend
+12%
Revenue
$178.6 billion
NASDAQ

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