Controls System Design Engineer

Hyperion Technology Group, Inc.

$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor or Master of Science in Electrical Engineering or related field
  • 3-5 years' experience as a Controls Design Engineer or Applications Engineer
  • Proven expertise in programming PLCs and Safety PLCs
  • In-depth knowledge of electrical and safety standards
  • Experience with HMI programming and industrial communication protocols

Responsibilities

  • Participate in conceptual development balancing specifications with cost and quality
  • Design and ensure compliance of industrial electrical control panels
  • Program and debug PLC code for interconnected subsystems
  • Implement safety systems for high-volume manufacturing equipment
  • Create user-friendly HMI screens that provide clear troubleshooting feedback

Benefits

  • Opportunity to work with cutting-edge automation technology
  • Exposure to a variety of production machinery and systems
  • Professional development through training and exposure to new technologies
  • Flexibility with travel opportunities up to 10%
  • Collaborative work environment emphasizing teamwork and innovation
Full Job Description
Controls System Design Engineer Essential Duties: Participate in initial equipment conceptual development and carefully balance product specifications, process control requirements, layout complexity, cost, quality and lead-time limits. Design new industrial electrical control panels which are NFPA79/NFPA70/UL508A compliant, and create electrical, pneumatic and fluid schematics. Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable and PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipment. Implement (ANSI, NFPA, and ISO compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment. Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting. Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing. Select and size electrical and electromechanical components such as Introduce automated processes into production and train Maintenance and Production Teams to support after deployment into production. Create machine interactions with plant-wide Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variables. Required Skills: Proficiency with process integration and electromechanical I mechatronic systems In-depth knowledge of Electrical Standards (NFPA79, NFPA70, UL508A). In-depth knowledge of Safety standards (ANSI, NFPA, ISO, OSHA). Advanced proficiency programming industrial equipment: PLCs (Allen Bradley ControlLogix, CompactLogix and RSLogix 5000) and Safety PLCs (Allen Bradley GuardLogix, Banner, etc.). Human Machine Interface (HMI / GUI -AB RSView, FactoryTalk, WinCC, Ignition). Field bus Networks (DeviceNet, Ethernet IP, Safety rated field bus networks). Serial communication (RS-232, RS-485, etc.) between devices. Ethernet communications between machine PLCs and database Demonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PIO control. Proven ability to design fault-tolerant systems with error handling and Proficiency selecting appropriate circuit protection, wire and cable, sensors, safety hardware, PLC hardware, remote 1/0, VFD and servo systems. Proficiency creating detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred). Proficiency programming and tuning variable frequency drives. Exposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispensing systems, temperature controllers, DC torque tool systems, current and power meters, etc.). Experience with programming Cartesian, SCARA and Articulated robots is highly desired (Fanuc, Kuka, Yaskawa, Epson). Experience with Vision systems (Cognex, Keyence, Fanuc) Knowledge of production quality metrics is a Experience with National Instruments LabView is highly desired. Ability to use 3D CAD packages such as SolidWorks and Inventor is a Open to travel up to 10% to customer sites. Experience: Bachelor or Master of Science in Electrical Engineering or related field 3-5 years' experience as a hands-on Controls Design Engineer or Applications Engineer working on automation and/or electromechanical systems. Preferred 5-10 years's experince Physical Requirements: Duties are performed both indoors and outdoors. Candidate must be able to lift 25 pounds frequently and up to 50 pounds occasionally. Duties will also require extended periods of sitting, standing, walking, bending, kneeling and lifting light to moderately heavy objects. This position requires the eligibility to obtain a security clearance. Non-US citizens may not be eligible to obtain a security clearance. The Vetting Risk Operations Center (VROC), handles and adjudicates the security clearance process. Security clearance factors include, but are not limited to, allegiance to the US, foreign influence, foreign preference, criminal conduct, security violations, and drug involvement. If interested, Candidates may apple online at .

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