Controls Engineer - Process

Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Electrical Engineering required
  • Professional Engineering registration preferred
  • 5+ years of controls or electrical engineering experience
  • Strong understanding of machine/process control hardware and software
  • Experience in food manufacturing, including mechanical and electrical knowledge
  • Experience with automation technology, including Motoman robotics
  • Familiarity with NFPA and OSHA electrical guidelines

Responsibilities

  • Troubleshoot and manage plant power and control systems
  • Develop and enforce power and control standards for projects
  • Lead site masterplan execution for power and controls systems
  • Enhance skill development programs for Electrical & Instrumentation technicians
  • Ensure compliance with local and national electrical regulations
  • Validate MES data from PLCs for operational reliability
  • Support Process Engineers in optimizing PLC data for analysis
  • Design and implement machine control and process automation applications
  • Identify and strategize to eliminate losses in safety, quality, reliability, and cost
  • Manage selection and installation of new equipment as a technical expert
  • Oversee E&I projects and capital initiatives
  • Utilize control technologies to enhance process and packaging operations

Benefits

  • Paid time off
  • Health insurance benefits
  • Matching retirement contributions
Full Job Description
What You'll Be Doing

Job Scope: Your Opportunity as the Controls Engineer (full time, exempt) Provide key leadership with regard to power and control systems, equipment specification and maintenance, proper operation, technician development, troubleshooting and repair to achieve or exceed reliability targets the plant. This role has responsibility for systems optimization, power distribution, IO layout, compliance, personnel safety, and is a resource in technician skill development relative to plant electrical power and process control systems

Primary responsibilities will include but not be limited to:
  • Primary administrator and troubleshooter for plant power and control systems and is a key member of plant technical leadership
  • Provide input to develop and manage power and control standards and ensure application of the standards on all projects and upgrades
  • Lead the execution of the site masterplan for power and controls systems to include understanding of the installed base, and replacement plan for obsolete equipment/technologies
  • Build and maintain a sustainable system for plant Electrical & Instrumentation (E&I) technicians skill development.
  • Ensure technician compliance to local and national regulator codes (NFPA 70, NFPA 70e, NFPA 79 and OSHA 1910)
  • Responsible for validation of the MES data from PLCs.
  • Support plant Process Engineers in conditioning PLC data to accommodate effective data analysis including application development
  • Provide support in the design and implementation of machine control and process automation applications, such as: control strategies, HMI design, MES applications and KPI development
  • Identify losses, and develop plans and strategies to eliminate them, in the areas of safety, quality, reliability and cost
  • Own Key Elements for systems related to power and control system such as electrical safety (LOTO, Electrical PPE, Energized work permits, low voltage qualification, etc.) and Quality/CCP compliance (checkweighers, metal detectors, vision systems, ingredient flows, temperatures, etc.)
  • Collaborate with leadership on selection and installation of new equipment.
  • Become the technical expert on new equipment and ensures the training of others regarding control systems
  • Serve as project manager for initiatives ranging from E&I focused projects to complete capital projects
  • Provide power and controls engineering support on capital initiatives Learn and apply control, simulation and process modeling technologies to analyze and improve overall process and packaging operations

This position offers a highly competitive compensation package, including paid time off, health insurance benefits, and matching retirement contributions.

Ideal Background

Education: Bachelor's Degree in Electrical Engineering is required

Registration: Professional Engineering registration is highly preferred.

Experience: This position requires 5 years of controls or electrical engineering experience

Required Knowledge, Skills, and Abilities
  • Understanding of machine and/or process control hardware, instrumentation and software (ex: Allen Bradley PLC, ControlLogix, Wonderware HMI, and Rockwell FactoryTalk)
  • Prior manufacturing experience
  • Mechanical and electrical experience in food manufacturing
  • Motoman robotics or similar automation experience
  • Working knowledge of NFPA and OSHA guidelines related to electrical equipment and practices

Physical Requirements
  • Ability to sit, stand, or walk for long periods of time.


Below is the range that we in good faith believe is the potential compensation for this role at the time of this posting and is only applicable for jobs to be performed in New York. The typical base salary range for this position is just one component of Hargrove's total compensation package for Teammates. Actual compensation will be based on education, experience, skill set and location.

Minimum Salary: $93,500

Maximum Salary: $136,400

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