Controls Engineer III

HSM

$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical, Automation, or Controls Engineering.
  • 3-6 years of experience in industrial automation or controls engineering.
  • Proficient with PLC/HMI programming (Allen-Bradley, Siemens) and drive systems.
  • Background in foam, automotive, furniture, or related manufacturing preferred.
  • Familiarity with Lean Manufacturing, IATF 16949, and VDA 6.3 standards is a plus.
  • Advanced knowledge of automation systems, VFDs, safety circuits, and SCADA/Ignition.

Responsibilities

  • Create scalable electrical and automation systems tailored to HSM's production environments.
  • Develop and deploy PLC and HMI code, configure drives, safety circuits, and robotic systems.
  • Implement and maintain reliable communication through industrial networks.
  • Lead root cause analysis for control failures and drive machine uptime improvements.
  • Integrate equipment data with visualization tools to support OEE and traceability initiatives.
  • Maintain system documentation, support compliance, and mentor junior engineers.
  • Manage small to mid-sized automation projects and provide technical leadership.

Benefits

  • Affordable medical, dental, and vision insurance plans, including a global healthcare option.
  • 401(k) with company match, fully vested from day one.
  • 3 Weeks of Vacation + 9 company paid holidays.
  • Free on-site medical clinics for employees and their dependents.
  • 24/7 access to Teladoc with no copay.
  • Tuition reimbursement and professional development assistance.
  • Discounts with HSM partners, including Dollywood Parks & Resort and Verizon Wireless.
Full Job Description
If you're energized by leading change, passionate about precision, and skilled at aligning people, systems, and customers-you'll thrive here.

What You Will Do

  • System Design & Architecture: Create scalable electrical and automation systems tailored to HSM's production environments.
  • Programming & Integration: Develop and deploy PLC and HMI code (Allen-Bradley, Siemens, etc.), configure drives, safety circuits, and robotic systems.
  • Industrial Networks: Implement and maintain reliable communication through EtherNet/IP, PROFINET, Modbus TCP, OPC UA, and MQTT.
  • Troubleshooting & Optimization: Lead root cause analysis for control failures and drive machine uptime improvements.
  • SCADA/MES Connectivity: Integrate equipment data with Ignition, FactoryTalk, and other visualization tools to support OEE and traceability initiatives.
  • Documentation & Compliance: Maintain system documentation, support IATF 16949 and OSHA compliance, and mentor junior engineers.
  • Project Leadership: Manage small to mid-sized automation projects, coordinate with vendors, and provide technical leadership across teams.


What You Bring

  • Education & Experience:
    • Bachelor's degree in Electrical, Automation, or Controls Engineering.
    • 3-6 years of experience in industrial automation or controls engineering.
    • Proficient with PLC/HMI programming (Allen-Bradley, Siemens) and drive systems.
    • Background in foam, automotive, furniture, or related manufacturing preferred.
    • Familiarity with Lean Manufacturing, IATF 16949, and VDA 6.3 standards is a plus,

  • Technical & Interpersonal Skills:
    • Advanced knowledge of automation systems, VFDs, safety circuits, and SCADA/Ignition.
    • Strong troubleshooting, documentation, and communication skills.
    • Proven ability to lead projects and collaborate across teams.
    • Comfortable working with vendors and presenting solutions to leadership.


Travel Requirements

  • Up to 25%, primarily to support equipment commissioning, troubleshooting, and audits across TSM sites.


Why Join Us

  • Health & Wellness: Affordable medical, dental, and vision insurance plans, including an innovative global healthcare option for qualified participants.
  • Retire: 401(k) with company match, fully vested from day one.
  • Paid Time Off: Competitive PTO: 3 Weeks of Vacation + 9 company paid holidays.
  • On-Site Medical Clinics: Free for you and covered dependents.
  • Teladoc: 24/7 access with no copay.
  • Professional Development: Tuition reimbursement, professional development assistance and career growth opportunities.
  • Discounts: Enjoy discounts with HSM partners, including Dollywood Parks & Resort, Verizon Wireless, and more.


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