Job SummaryThe Controls Engineer will lead automation and control system development at the Buffalo facility, driving plant performance through SCADA, PLC/HMI programming, system integration, and continuous improvement. This role supports the startup and growth of the flagship operation by ensuring high-reliability automation, process visibility, and advanced control capabilities. The ideal candidate has strong industrial controls experience, a passion for hands-on problem-solving, and the ability to collaborate across engineering, IT, production, and operations.
Key Responsibilities• Design, program, and implement SCADA, PLC, and HMI systems to support automated manufacturing
• Troubleshoot and resolve operational technology issues involving SCADA, IIoT, MES, controls, and networks
• Conduct preventive maintenance, software updates, and optimization of control systems
• Lead commissioning and testing of automation systems during plant startup and expansion
• Partner with engineering, IT, production, and quality to improve controls reliability and process efficiency
• Plan and execute system upgrades, pilots, and proofs-of-concept for new technologies
• Train maintenance and operations teams on system functionality and safe controls practices
• Support data acquisition, performance monitoring, and integration to improve OEE and decision-making
Qualifications• Bachelor's degree in Electrical, Mechanical, Industrial Controls, or Mechatronics Engineering
• 10+ years of experience in industrial automation, SCADA, and PLC-based controls
• Proficient in Ignition 8.1 development and deployment (preferred)
• Experience with PLC systems such as Allen-Bradley, Siemens, and Rockwell platforms
• Understanding of MES, IIoT, industrial networking, and machine integration
• Strong analytical and troubleshooting skills in a manufacturing environment
• Excellent communication skills - able to simplify technical concepts for all users
• Ability to work effectively in a fast-paced startup environment with changing priorities
Additional Details• Based full-time at the Buffalo flagship facility
• Travel up to 40%for installations, troubleshooting, and end-user support
• Opportunity to help shape automation standards and digital transformation across Deckorators
Compensation & Benefit InformationSalary Pay Range: $85,000-$120,000K annually dependent on experience*
*pay range may be adjusted depending on cost of living
Bonus/Incentive Pay:
Annual performance bonus opportunity based on Company and specific business unit ROI and PBOP achievement criteria and individual job responsibility and performance.
Benefits currently offered to our employees:- Medical insurance
- Health savings account with company contribution
- Dental insurance
- Vision insurance
- Basic and voluntary life insurance
- Disability insurance
- 401(k) plan with company match
- Paid vacation and holidays
- Stock purchase program with employee discount
- Educational reimbursement
- Wellness programs and challenges
- Other supplemental benefits
