MacLean-Fogg Component Solutions

Continuous Improvement Lean Advisor - Corporate

Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 8+ years in a Lean or engineering role; Master's degree preferred.
  • Proficient in Lean methodologies (5S, Kaizen, VSM, SMED, TPM).
  • Experience with ISO9001 certification and auditing processes.
  • Proven track record of implementing Lean programs with organizational buy-in.
  • Background in automotive or medical manufacturing sectors preferred.

Responsibilities

  • Analyze manufacturing processes for improvement.
  • Develop and implement strategies for operational efficiency.
  • Facilitate Lean initiatives across multiple facilities.
  • Conduct Lean Assessments and develop improvement plans.
  • Train CI staff in Kaizen methods to foster independence.
  • Manage large projects with minimal oversight.
  • Provide coaching and delegation to junior team members.

Benefits

  • Remote work flexibility depending on location.
  • Opportunity for extensive travel (50% average) to various facilities.
  • Professional development through training in Lean methodologies.
  • Autonomy in managing responsibilities and projects.
Full Job Description
Job Summary The Continuous Improvement Advisor focuses on manufacturing operational improvement and cost savings to improve the organization's profitability and efficiency. Job Duties - Analyze designs, methods and internal manufacturing processes - Develop strategies and initiatives for operational efficiency - Implement process improvements and changes in manufacturing methods - Implement continuous improvement initiatives using various Lean methodologies and principles (e.g., 5S, Value Stream Mapping (VSM), Single Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), Kaizen, etc.) - Support CI Director, Managers, Supervisors, and Engineers in the implementation of Lean methods and principles throughout the nine facilities. - Conduct Lean Assessments at each facility as a baseline and develop a plan of improvement with CI staff. - Develop and train CI group in Kaizen methods, supporting their development to become independent trainers. - Develop and implement Model Lines under the direction of the CI Director and General Managers. - Use existing CI Lean training classes to support existing methods throughout the facilities. - Work independently to meet scheduled goals. - Remote position depending on location to MPS location. - Managing large projects or processes with limited oversight from manager. - Coaching, reviewing and delegating work to lower-level professionals. - Problems faced are difficult and often complex. - 50% average travel required. Experience and Education - A minimum of 8 years of related experience with a bachelor's degree; or 6 years and a Master's degree; or equivalent experience. - Lean Subject Matter Expert. - Manufacturing experience in a Lean and/or Engineering position - Understanding and use of Lean methodologies and principles - Development of Kaizen schedule with full planning, facilitation, and follow-up experience. - Implementation of Lean programs with buy-in at every level of the organization. - ISO9001 certification and/or auditing experience. - 12 years manufacturing experience in a Lean and/or Engineering position (preferred) - Certified Lean training (preferred) - Automotive or Medical industry experience (preferred) - Safely work within an industrial facility both in the aisles and in the assembly, machining, and foundry areas, lifting 50 lbs. Competencies/ Skills - Oral and written communication skills. - Strong analytical and problem-solving abilities. - Excellent leadership and interpersonal skills. - English competency. Spanish optional

About MacLean-Fogg Component Solutions

MacLean-Fogg Component Solutions is a global manufacturer of engineered components and assemblies for the automotive, power utility, industrial and military markets. The company's products include fasteners, engineered components, suspension products, and wheel end systems. MacLean-Fogg Component Solutions is a division of MacLean-Fogg Company, a privately held company headquartered in Mundelein, Illinois. MacLean-Fogg Company was founded in 1925 by John MacLean and Barry Fogg. The company has operations in North America, Europe and Asia.
Learn more about MacLean-Fogg Component Solutions
Size
3,000 employees
Industry
Founded
1998

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