Component and Reliability Engineer

Wenzel Associates, Inc.

• $100K — $120K *
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor of Science in Engineering, Physics, or Chemistry
  • Proven experience in electronic component and reliability engineering
  • Experience in manufacturing electronics devices, circuit cards, modules, and subsystems
  • Familiarity with RF and microwave products
  • Deep understanding of electronic products in space, aerospace, and defense applications
  • Experience in radiation hardening requirements and analysis
  • Proven experience in Root Cause and Corrective Action (RCCA)
  • Knowledge of NASA and MIL-STD standards
  • Expertise in Failure Modes, Effects, and Criticality Analysis (FMECA)
  • Skilled in performing MTBF and MTTF calculations and reports

Responsibilities

  • Collaborate with business development and engineering teams to define parts requirements and estimate costs
  • Perform reliability and performance analyses for incomplete customer specifications
  • Coordinate testing of parts for Total Ionizing Dose (TID) and gather performance data
  • Partner with program managers and engineers to ensure compliance with customer requirements
  • Lead failure analysis and implement corrective actions for parts-related issues
  • Collaborate with vendors and purchasing teams to meet reliability standards
  • Lead qualification processes for electronic components in space applications
  • Conduct radiation hardness assessments to determine tolerance and performance
  • Perform Electrical Parts Stress Analysis (EPSA) to ensure reliability under operational conditions
  • Conduct Worst Case Analysis (WCA) to identify potential risks and design weaknesses
  • Lead FMECA to evaluate failure modes and prioritize risk mitigation
  • Perform reliability metrics analyses like MTBF and MTTF for product longevity
  • Conduct thermal and structural analyses to assess design robustness under extreme conditions
  • Prepare detailed compliance reports for high-reliability program development

Benefits

  • Full-time position with opportunities for professional growth
  • Collaborative work environment with cross-functional teams
  • Engagement in cutting-edge space and aerospace projects
  • Opportunity to lead critical analyses and testing processes
  • Contributions to high-reliability components for space applications
Full Job Description
Job Type

Full-time

Description

Responsibilities:

Collaborative Parts Requirement Definition

Work closely with business development, program management, and engineering team during quoting phases to determine parts requirements and estimate associated costs

Perform detailed reliability and performance analyses when customer specifications are incomplete or unclear.

Testing and Data Analysis for Space Components

Coordinate and oversee testing of parts for Total Ionizing Dose (TID), as well as low and high dose rate testing, to gather critical data on their performance and reliability in space environments.

Cross-functional Coordination

Partner with program managers, planners, and design engineers to ensure integration and fulfillment of customer parts requirements, ensuring compliance with performance standards and timelines.

Root Cause and Failure Analysis

Lead failure analysis and root cause investigations for parts-related issues to identify underlying causes.

Implement effective corrective actions for problem resolution and continuous improvement.

Vendor and Supply Chain Collaboration

Collaborate with program management, engineering, vendors, and purchasing teams to guarantee that all parts meet customer and Wenzel reliability standards and requirements.

Qualification and Certification of Components

Lead the qualification process for critical electronic components used in space applications, ensuring they meet NASA and MIL-STD standards for performance, reliability, and safety.

Radiation Hardness Analysis

Conduct radiation hardness assessments for space components.

Determine the appropriate radiation tolerance and performance requirements to meet customer needs in space environments.

Electrical Parts Stress Analysis

Perform Electrical Parts Stress Analysis (EPSA) to evaluate and ensure the reliability of electronic components

Verify that the parts meet the defined customer specifications under various operational conditions.

Worst Case Analysis (WCA)

Conduct WCA to simulate the most extreme operating conditions and ensure the reliability of products across the entire lifespan of the program, identifying potential risks and design weaknesses.

Failure Modes, Effects, and Criticality Analysis (FMECA)

Lead FMECA to systematically identify potential failure modes, evaluate their impacts on system performance.

Prioritize risk mitigation efforts to enhance system reliability and safety.

Reliability Metrics and Predictive Analysis

Perform MTBF (Mean Time Between Failures) and MTTF (Mean Time To Failure) analyses.

Provide critical reliability metrics to ensure product longevity and mission success over the expected lifecycle of space programs or aerospace applications.

Thermal and Structural Analysis

Conduct thermal and structural analyses to assess the robustness of designs under extreme temperature, mechanical, and environmental conditions.

Ensure components can withstand launch, in-orbit operations, and mission-specific stresses.

Other Analysis

Conduct specialized analyses as needed for high-reliability program development.

Prepare detailed reports to demonstrate compliance with customer requirements.

Examples include Salt-Fog Testing, Fungal Growth Compliance, Aging Analysis, Product Life Testing, and other relevant assessments.

Requirements

Requirements

  • Bachelor of Science in Engineering, Physics, or Chemistry
  • Proven experience in electronic component and reliability engineering
  • Experience in manufacturing of electronics devices, circuit cards, modules, products, and subsystems
  • Experience in RF and microwave products
  • Deep understanding of how electronic products are used in space, aerospace, and defense applications
  • Experience in radiation hardening requirements, analysis, and hardening design
  • Proven experience in RCCA (Root Cause and Corrective Action)
  • Deep understanding of NASA and MIL-STD
  • Knowledge and experience in FMECA (Failure Modes, Effects, and Criticality Analysis
  • Expert at performing MTBF (Mean Time Between Failures) and MTTF (Mean Time To Failure) calculations and reports

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