Sandia National Laboratories

Cleared Senior/Principal R&D Mechanical Engineer - FENG Design Team, Onsite

Sandia National Laboratories$117K — $235K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in a relevant discipline and 5 years of directly relevant experience, or equivalent combination of education and engineering experience.
  • Active DOE Q-level Security Clearance or equivalent, with a willingness to obtain Sigma 15 access and potentially undergo polygraph tests.
  • Graduate degree in Mechanical Engineering or related field, preferably with an independent research project.
  • Experience in mechanical engineering and product realization within the NNSA complex.
  • Strong verbal and written communication skills, especially in multidisciplinary team settings.

Responsibilities

  • Aid in component and fixture design using CAD and verify drawings for manufacturability with GD&T.
  • Rapidly prototype using advanced and additive manufacturing (3-D print prototypes and fixtures) and conduct environmental tests.
  • Provide engineering support for manufacturing processes, analyzing changes and assisting with work instructions.
  • Collaborate with systems partners to refine product requirements and definitions.
  • Coordinate with product engineers to balance producibility and performance.
  • Interface with peers in subcomponent design teams for next-level assembly coordination.
  • Support qualification planning, execution, and documentation efforts.
  • Engage in R&D activities to develop advanced FENG prototypes and explore related technologies.

Benefits

  • Work in a collaborative environment with cross-disciplinary teams.
  • Contribute to impactful projects within national security and defense.
  • Access to advanced technologies in engineering and prototype development.
  • Opportunities for professional growth and development in cutting-edge fields.
Full Job Description
What Your Job Will Be Like

We are seeking an exceptional engineer to support our ferroelectric neutron generator (FENG) design team. As a member of the team you will serve in various roles, including contributing to new designs, improving existing designs, developing tooling and fixtures, and performing design activities to help establish the technical basis for our modernization work. The successful candidate will regularly interact with peers of diverse technical backgrounds within the Neutron Generator Enterprise and throughout Sandia.

On any given day, you may be called on to:
  • Aid in component and fixture design using CAD and verifying drawings for manufacturability utilizing GD&T
  • Rapid prototyping using advanced and additive manufacturing (3-D print prototypes and fixtures) and environmental test of designs
  • Provide engineering support for the local production agency by analyzing the impacts of changes/exceptions to the manufacturing process, incoming materials, maintaining process specifications, and assisting with the development of work instructions (design for manufacturing)
  • Work with systems partners to further refine product requirements and definition
  • Coordinate with product engineers in the production agency to understand and evaluate the trade between producibility and performance
  • Interface and coordinate design efforts with design peers in subcomponent PRTs and next-level assembly
  • Provide design support for qualification planning, execution, and documentation
  • Engage with R&D activities to develop advanced FENG prototypes and partner with neutron tube, active ceramic, and energetic technology spaces
  • Coordinate and track the pedigree of multiple experimental test units, document test results, and communicate through presentations

Due to the nature of work, successful candidate must be able to work onsite.

Salary Range

$117,500 - $235,700

*Salary range is estimated, and actual salary will be determined after consideration of the selected candidate's experience and qualifications, and application of any approved geographic salary differential.

Qualifications We Require

  • A Bachelor's degree in a relevant discipline and five (5) years of directly relevant experience, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development.
  • Active DOE Q-level Security Clearance or equivalent. A willingness to obtain Sigma 15 access which may require random polygraph tests.


Qualifications We Desire

The ideal R&D Mechanical Engineer candidate for Sandia National Laboratories will in addition possess the following:
  • Graduate degree in Mechanical Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation).
  • Experience with mechanical engineering and product realization in the NNSA complex.
  • Strong verbal and written communication skills, ability to work effectively in multidisciplinary teams.


Also, for this posting we are seeking individuals with the following experience:
  • Experience with mechanical design, CAD software (e.g., CREO), and geometrical dimensioning and tolerancing (GD&T)
  • Experience supporting a deployed product, assessing its performance, identifying concerns and addressing issues, and reporting status to customers
  • A firm working knowledge of neutron generators, how they function, and the processes employed to fabricate them
  • Experience with the ND product development cycle (i.e. Phase X or 6.X) and a working knowledge of the engineering documentation system (e.g., PRIME, PDMlink)
  • Demonstrated ability to successfully coordinate complex work activities, document & present results, and manage resources
  • Demonstrated ability to execute development activities with evolving requirements in a fast-paced environment


About Our Team

The FENG and Tube Lifecycle Engineering Department (7584) is responsible for the design and development of Neutron Tubes (NTs) and Ferroelectric Neutron Generators (FENGs) for War Reserve, Laboratory, and Field Test applications of Nuclear Weapons. Within the department resides expertise in nuclear engineering, chemical engineering, materials science, chemistry, and electrical engineering. These diverse areas work together to innovate and mature technology in the areas of NT and NG physical and electrical design, NT and NG modeling/simulation, active ceramic and insulative ceramic materials. We also work closely with the explosive component organization and the local NG production agency. Team members are responsible for assessing the health and performance of the current Nuclear Stockpile and contributing to the Annual Assessment Report for the Nuclear Stockpile. We provide stewardship of our designs and products from delivery to the stockpile through disposal at end of life. By working together our department is flexible and resourceful, allowing us to contribute to our nation's need for a reliable deterrent.

Posting Duration

This posting will be open for application submissions for a minimum of three (3) calendar days, including the 'posting date'. Sandia reserves the right to extend the posting date at any time.

About Sandia National Laboratories

The Sandia National Laboratories is one of three National Nuclear Security Administration research and development laboratories in the United States, managed and operated privately by the National Technology and Engineering Solutions of Sandia. Their primary mission is to develop, engineer, and test the non-nuclear components of nuclear weapons and high technology. Headquartered on Kirtland Air Force Base in Albuquerque, New Mexico, it also has a campus in Livermore, California, next to Lawrence Livermore National Laboratory, and a test facility in Waimea, Kauai, Hawaii. It is Sandia's mission to maintain the reliability and surety of nuclear weapon systems, conduct research and development in arms control and nonproliferation technologies, and investigate methods for the disposal of the United States' nuclear weapons program's hazardous waste. Other missions include research and development in energy and environmental programs, as well as the surety of critical national infrastructures. In addition, Sandia is home to a wide variety of research including computational biology, mathematics, materials science, alternative energy, psychology, MEMS, and cognitive science initiatives. Sandia formerly hosted ASCI Red, one of the world's fastest supercomputers until its decommission in 2006, and now hosts ASCI Red Storm, originally known as Thor's Hammer. Sandia is also home to the Z Machine. The Z Machine is the largest X-ray generator in the world and is designed to test materials in conditions of extreme temperature and pressure. It is operated by Sandia National Laboratories to gather data to aid in computer modeling of nuclear weapons. In December 2016, it was announced that National Technology and Engineering Solutions of Sandia, under the direction of Honeywell International, would take over the management of Sandia National Laboratories starting on May 1, 2017. Educational opportunities are conducted in collaboration with university students through several programs, including the Securing Top Academic Research & Talent at Historically Black Colleges and Universities Program and the Sandia University Partnerships Network.
Learn more about Sandia National Laboratories
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Founded
1948

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