CAE Simulation Specialist - Range & Efficiency Onsite

IAV GmbH

$90K — $120K *
Novi, MI 48375In-Person
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's or Master's in Mechanical, Automotive, Electrical Engineering, or a related field.
  • 3-10 years of CAE simulation or vehicle energy management experience.
  • Strong proficiency with MATLAB/Simulink; familiarity with other simulation tools is a plus.
  • Deep understanding of electric and hybrid vehicle systems, including powertrain and energy flow.
  • Experience in data analysis and model validation techniques.
  • Knowledge of aerodynamics, thermal management, and battery systems.
  • Strong problem-solving and analytical skills

Responsibilities

  • Establish and achieve vehicle range and efficiency targets for powertrains.
  • Perform simulations to optimize aerodynamics and powertrain efficiency using MATLAB/Simulink.
  • Collaborate with engineering teams to integrate efficiency technologies.
  • Identify energy loss sources and recommend design improvements.
  • Validate simulation models with real-world test data and refine accuracy.
  • Conduct range validation testing in various environmental conditions.
  • Develop methodologies for optimizing energy efficiency and supporting energy systems analysis.

Benefits

  • 401K with company matching
  • 20 days PTO per year starting upon hire
  • Health, dental, and vision insurance from the first day
  • Health savings and flexible spending accounts
  • Life insurance coverage
  • 100% premium coverage for short and long-term disability
  • Tuition reimbursement for further education
  • Opportunities for training and development
  • Paid holidays each year
  • Employee assistance program available
  • Employee discounts and a referral program
Full Job Description
IAV is currently seeking a highly motivated CAE Simulation Specialist - Range & Efficiency to support the development of electric and hybrid vehicles. This role focuses on optimizing vehicle range, improving energy efficiency, and developing simulation-driven solutions to enhance overall vehicle performance.

The ideal candidate will play a key role in delivering innovative, high-quality electrical solutions from concept through production while collaborating across engineering, manufacturing, and supplier teams in a fast-paced, customer-focused environment.

Essential Responsibilities & Activities:
  • Establish, monitor, and achieve vehicle range and efficiency targets for electric and hybrid powertrains.
  • Perform simulations to optimize vehicle aerodynamics, rolling resistance, and powertrain efficiency using tools such as MATLAB/Simulink.
  • Collaborate with aerodynamics, thermal, and powertrain engineering teams to integrate efficiency-focused technologies.
  • Identify sources of energy loss and propose design improvements to enhance vehicle range.
  • Correlate simulation models with real-world test data and continuously refine model accuracy.
  • Conduct vehicle range validation testing across varying environmental conditions (climate, terrain, load).
  • Develop and enhance simulation methodologies for energy efficiency optimization, including materials, aerodynamics, and power management strategies.
  • Build, maintain, and improve simulation models and scripts.
  • Develop engineering tools and workflows to support energy systems analysis.
  • Document analysis, simulations, and findings, and provide actionable insights to guide product decisions.


Requirements

Essential Qualifications and Skills:
  • Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Electrical Engineering, or a related field.
  • 3 - 10 years of experience in CAE simulation, vehicle energy management, or efficiency engineering.
  • Strong experience with simulation tools such as MATLAB/Simulink (additional tools are a plus).
  • Solid understanding of electric and hybrid vehicle systems, including powertrain and energy flow.
  • Experience in data analysis, model correlation, and validation techniques.
  • Knowledge of aerodynamics, thermal management, and battery systems.
  • Familiarity with CAE tools related to vehicle simulation (e.g., GT-SUITE, AVL Cruise, or similar) preferred.
  • Strong analytical and problem-solving skills with attention to detail.
  • Ability to build strong relationships and collaborate effectively across cross-functional and global teams.
  • Excellent organizational skills with strong attention to detail.
  • Strong proficiency with verbal and written communication skills, analytical problem solving, and creativity.
  • Willingness to travel, as needed

Benefits
  • 401K with company matching
  • PTO (Paid Time Off) starts at 20days/year with 1 day accumulation per year
  • Health/Dental/Vision insurance starts on date of hire
  • Health saving account
  • Flexible spending account
  • Life insurance
  • Short-Term & Long-Term Disability (covered 100% premium)
  • Tuition reimbursement
  • Training and Development
  • Paid Holidays
  • Employee assistance program
  • Employee Discount
  • Referral program

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