Caterpillar, Inc

Battery Control Systems Senior Engineer

Caterpillar, Inc$112K — $169K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's or Master's degree in engineering (control systems or mechatronics preferred)
  • Extensive experience in controls software development and system validation for complex systems
  • Expertise in software validation methodologies including HIL and SIL simulations
  • Proficient in MATLAB/Simulink and model-based development tools
  • Knowledge of Lithium-Ion batteries and BMS control strategies

Responsibilities

  • Define and document BMS control requirements and develop core features
  • Create control features using model-based development
  • Apply virtual product development simulations for testing and optimization
  • Develop and validate BMS control features in various environments
  • Lead cross-functional teams to implement control strategies
  • Collaborate with customers to ensure system integration and validation of control strategies
  • Protect intellectual property and deliver effective technical solutions

Benefits

  • Medical, dental, and vision benefits
  • Paid time off plan including vacation and holidays
  • 401(k) savings plan
  • Health Savings Account (HSA)
  • Flexible Spending Accounts (FSAs)
  • Career development opportunities
  • Life insurance and disability benefits
  • Parental leave and adoption benefits
  • Tuition reimbursement
  • Employee assistance program and discounts
Full Job Description
Career Area:
Engineering

Job Description:

In this BatteryControl Systems Senior Engineer role you will be responsible for leading BMS controls software solutions for batteries, for a variety of Caterpillar applications including mobile construction and mining equipment, marine, rail, oil & gas, and stationary electric power. You will provide technical leadership that will shape the future of Caterpillar's advanced power systems product offerings. You will work with a team of engineers and be accountable for gathering and meeting the voice of the customer throughout development and integration of control strategies (requirements, design, simulation, integration and validation).

Accountability spans the full development cycle from concept to production implementation onto BMS controller. The position will collaborate with a global teams to solve technical problems and deliver on project goals, continually learn to stay abreast of innovative technology, and mentor team members. This role directly impacts Caterpillar's current and future electrified powertrain products

Job Duties/Responsibilities may include, but are not limited to:
  • Define and document BMS control requirements; design and develop core and application software features based on product needs
  • Create common control features using model-based development for various electrification architectures.
  • Apply virtual product development (MIL/SIL simulations) for testing, optimization, and performance verification.
  • Develop, calibrate, and validate BMS control features in lab and application environments; Provide on-site support at proving grounds and customer locations as needed
  • Lead cross-functional engineering teams to implement robust BMS control strategies
  • Collaborate with customers and internal teams to understand software requirements and ensure (module/pack design/application) system integration and validation of control strategies
  • Protect Caterpillar's intellectual property and deliver cost- and time-effective technical solutions


What you have:

Degree Requirement Bachelors or master's degree in engineering (focus on control systems or mechatronics preferred) - BS in Mechanical, Electrical, Mechatronics, Computer Engineering or related curriculum.

Technical Excellence: Industry experience developing controls software, performance or system validation related to control algorithms for complex systems.
Level Extensive Experience:
• Expertise in software validation methodologies i.e. HIL, SIL, lab, machine/vehicle
• MATLAB/Simulink (or similar) with embedded code exposure. Proficient with controls model design and Model Based System Engineering tools
• Knowledge of Direct-to-Flash methodology for creating experimental flash files
• Hands on experience with CAN Communication and use of CANape
• Knowledge and experience with Lithium-Ion batteries and/or BMS control strategies.
• Prior experience or coursework dealing with battery electric power systems preferred
• Prior experience with Battery systems simulation preferred
• Experience with application of AI/ML and other advanced controls techniques preferred

Requirements Analysis: Knowledge of tools, methods, and techniques of requirement analysis; ability to elicit, analyze and record required business functionality and non-functionality requirements to ensure the success of a system or software development project.
Level Extensive Experience:
• Plays an active or leading role in recording and storing requirement documents in various forms.
• Ensures the successful completion of all major activities, tasks and deliverables pertaining to the requirement analysis stage.
• Produces detailed functional and information requirements models and documentation.

Conceptual Thinking: Knowledge of thinking and reasoning at a conceptual level; ability to identify the critical ideas and interdependencies among system elements that impact performance.
Level Extensive Experience:
• Presents only the most salient points, that is, those that have the largest potential impact.
• Links information patterns and trends to hypotheses.
• Synthesizes key issues, patterns and trends and summarizes the implications.
• Proposes alternative solutions when presented with problems or opportunities.
• Masters new concepts quickly.
• Simplifies complex ideas into easily understood concepts.

Communicating Complex Concepts: Knowledge of effective presentation tools and techniques to ensure clear understanding; ability to use summarization and simplification techniques to explain complex technical concepts in simple, clear language appropriate to the audience.
Level Extensive Experience:
• Uses subtle cues to determine the language and experience level of an individual or group.
• Introduces technical terminology to listeners in the context of the product or service.
• Uses effective analogies to help an audience understand a novel feature of a product or service.
• Explains important details as they relate to the basic value of the product or service.
• Approaches communication challenges from various angles to find the one that works.
• Proceeds to next level of information when audience is ready.

Embedded Systems: Knowledge of embedded systems and their applications; ability to develop embedded systems with varying levels of complexity to control the operations of the machine it is embedded within.
Level Extensive Experience:
• Demonstrates experience with software architecture when embedded systems become complex in scale.
• Develops embedded system software using compilers, assemblers, and debuggers.
• Develops embedded systems' prototype to ensure it meets performance and security expectations.
• Ensures the hardware and software requirements are met while structuring an embedded system.
• Manages embedded systems ranging from low to high complexity with multiple units and networks.
• Utilizes various debugging tools to reduce the number of bugs in an embedded system.

Problem Solving: Knowledge of approaches, tools, techniques for recognizing, anticipating, and resolving organizational, operational or process problems; ability to apply knowledge of problem solving appropriately to diverse situations.
Level Extensive Experience:
• Ensures capture of lessons to be learned from a problem-solving effort.
• Organizes potential problem solvers and leads problem resolution efforts.
• Uses varying problem-solving approaches and techniques as appropriate.
• Contributes to standard practices for problem-solving approaches, tools, and processes.
• Analyzes and synthesizes information and devises alternative resolution strategies.
• Develops successful resolutions to critical or wide-impact problems.

#LI

Additional Information:
  • This position is located Peoria, IL.
  • Up to 25% Travel possible
  • Relocation is available for this position (U.S. Only).
  • Visa sponsorship is not available for this position
  • Role requires 5 day in office schedule


Summary Pay Range:
$112,710.00 - $169,060.00

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.

Benefits:

Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.
  • Medical, dental, and vision benefits*
  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)*
  • 401(k) savings plans*
  • Health Savings Account (HSA)*
  • Flexible Spending Accounts (FSAs)*
  • Health Lifestyle Programs*
  • Employee Assistance Program*
  • Voluntary Benefits and Employee Discounts*
  • Career Development*
  • Incentive bonus*
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement


* These benefits also apply to part-time employees

This position requires working onsite five days a week.

Relocation is available for this position.

Visa Sponsorship is not available for this position.

Posting Dates:
May 6, 2026 - May 18, 2026

Any offer of employment is conditioned upon the successful completion of a drug screen.

Not ready to apply? Join our Talent Community.

About Caterpillar, Inc

Progress Rail Services Corporation, a Caterpillar company, is one of the largest integrated and diversified suppliers of railroad and transit system products and services worldwide. Since its acquisition by Caterpillar Inc. in 2006, Progress Rail has used the Caterpillar international footprint to gain quick and widespread notice and approval across the globe. Product technology, reliability and durability, along with legendary aftermarket parts and service support, have been their keys to success. Caterpillar is the world's leading manufacturer of construction and mining equipment, diesel and natural gas engines and industrial gas turbines. The technology and world reach of Caterpillar, combined with the service standard and historical reliability of Progress Rail, ensures their products and services make a growing impact on the world rail industry. With their acquisition of Electro-Motive Diesel (EMD), Progress Rail is the world's largest builder of diesel-electric locomotives for all commercial railroad applications including freight, intercity passenger, commuter, switching, industrial and mining. EMD is also a global provider of diesel power engines for marine propulsion, offshore and land based oil well drilling rigs and stationary power generation. Electro-Motive is the only diesel engine manufacturer of its size to have produced more than 70,000 engines. This success stems from product reliability, serviceability, load acceptance capability, low operating costs and ease of maintenance with standardized components.

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Learn more about Caterpillar, Inc
Size
107,700 employees
Market Cap
$125.3 billion
Industry
Net Income
$2.9 billion
Founded
1925
5 Year Trend
+5.8%
Revenue
$41.7 billion
NASDAQ

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