Merck & Co, Inc

Associate Principal Engineer, Drug-Device Combination Products

Merck & Co, Inc • $142K — $224K *
Pharmaceuticals & Biotech
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • B.S. Degree in Mechanical Engineering or related field with a minimum of 15 years in a regulated industry.
  • Proven ability to create and lead plans for product assembly processes.
  • Experience with design/process FMEA and risk control measures.
  • Skilled in developing process validation documents such as IQ and OQ.
  • Strong documentation skills in accordance with SOPs and regulatory standards.
  • Hands-on experience with automated combination product assembly equipment and troubleshooting.
  • Solid mechanical aptitude and capability for independent work in lab and manufacturing settings.

Responsibilities

  • Develop detailed plans for the assembly process and equipment development.
  • Lead technical teams to ensure process qualification for clinical and commercial use.
  • Conduct design/process FMEA to manage risks and implement controls for device functionality.
  • Create and manage process validation documentation, including protocols and reports.
  • Design assembly equipment for combination products and manage supplier relationships.
  • Oversee manufacturing site readiness and equipment qualification requirements.
  • Facilitate technology and process transfers to company manufacturing facilities.

Benefits

  • Flexible work arrangements with hybrid options available.
  • Supportive team environment for collaboration and professional growth.
  • Opportunities for hands-on involvement in significant and complex projects.
  • Exposure to a variety of medical device products and technologies.
Full Job Description
Job Description

This position is in our organization's Device Development & Technology (DD&T) group in our Research division. Our organization's DD&T group is responsible for the development of devices, combination products, processes, testing and assembly equipment from conception through product launch. Products include autoinjectors, inhalers, implants, infusion pumps, vaginal rings and connected devices/apps. The person in this position contributes to high impact, complex, cross-functional, and cross-divisional teams, initiatives and will provide input to achieve project goals. Effective collaboration with teams is essential to meet our company's goals/objectives. The group also plays a key role in supporting commercially launched products.

Our company's DD&T Team is seeking a hands-on medical device product manufacturing and assembly engineer. This position will be responsible for hands-on factory floor work and collaboration, via interfacing with our company's internal sites, medical device suppliers and sub-suppliers. This includes working with both small to large scale medical device assembly equipment suppliers, integrated manufacturing equipment component suppliers and purchased device component suppliers. In addition, this position shall interrogate device supplier processes as they relate to our company's combination product process specifications and critical quality attributes to support our company's combination product quality control strategy and preserve essential performance requirements.

Education Minimum Requirement:

  • B.S. Degree in Mechanical Engineering or related field with a minimum 15 years of regulated industry experience


Required skills and key responsibilities for this position include:

  • Can develop detailed plans and strategies for combination of product assembly process and equipment development and lead technical team to deliver a qualified process and equipment for clinical or commercial use
  • Author design/ process FMEA to capture design related risks and identify appropriate risk controls to ensure robust and efficient device functionality.
  • Design and author Process validation activity and documentation like IQ, OQ, PPQ etc.
  • Author protocols, reports, create drawings and specifications to ensure proper documentation of development activities in accordance with relevant SOPs.
  • Experience in designing automated combination product assembly equipment and experience in managing equipment suppliers
  • Experience in developing, implementing and troubleshooting combination product assembly equipment processes including vision systems, ultrasonic welding and automated component and glass feeding and handling systems
  • Experience and the ability to manage all aspects of manufacturing site readiness including equipment qualification requirements and all associated documentation
  • Understanding of device and combination product DFM/DFA principles and design and failure modes in relation to assembly processes
  • Excellent oral and written communication skills and the ability to present complex information in a clear and concise manner to partner group stakeholders
  • Mechanical aptitude and hands-on troubleshooting skills, with the ability to work independently in a laboratory setting and manufacturing floor setting.
  • Strong interpersonal skills with an ability to collaborate in a team environment
  • High level work ethic
  • Support process and technology transfer to our company's manufacturing facilities


Preferred Experience and Skills:

  • CAD design, including knowledge of SOLIDWORKS and
  • 3D printing and the ability to prototype and fabricate custom fixtures for assembly and testing


#EligibleforERP

Required Skills:
Assembly Language (ASM), Assembly Language (ASM), Assembly Processes, CAPA Management, Combination Products, Component Development, Cultural Diversity, Design Controls, Design Failure Mode and Effect Analysis (DFMEA), Design for Assembly (DFA), Design for Manufacturing (DFM), Design Verification Testing, Device Design, Diversity Awareness, Documentation Preparation, Engineering Document Management, Engineering Support, Equipment Designing, Equipment Engineering, Fixtures Design, Human Factor Engineering, Manufacturing Strategies, Mechanical Testing, Medical Device Manufacturing, Medical Device Quality Systems {+ 9 more}

Preferred Skills:

Current Employees apply HERE

Current Contingent Workers apply HERE

Search Firm Representatives Please Read Carefully
Merck & Co., Inc., Rahway, NJ, USA, also known as Merck Sharp & Dohme LLC, Rahway, NJ, USA, does not accept unsolicited assistance from search firms for employment opportunities. All CVs / resumes submitted by search firms to any employee at our company without a valid written search agreement in place for this position will be deemed the sole property of our company. No fee will be paid in the event a candidate is hired by our company as a result of an agency referral where no pre-existing agreement is in place. Where agency agreements are in place, introductions are position specific. Please, no phone calls or emails.

Employee Status:
Regular

Relocation:
Domestic

VISA Sponsorship:
No

Travel Requirements:
10%

Flexible Work Arrangements:
Hybrid

Shift:
Not Indicated

Valid Driving License:
No

Hazardous Material(s):
n/a

Job Posting End Date:
10/13/2026
*A job posting is effective until 11:59:59PM on the day BEFORE the listed job posting end date. Please ensure you apply to a job posting no later than the day BEFORE the job posting end date.

About Merck & Co, Inc

Schering-Plough Corporation is a major U.S.-based manufacturer of pharmaceuticals. It operates in three segments: Prescription Pharmaceuticals, Animal Health, and Consumer Health Care. Schering-Plough develops products targeting on allergy, cancer, hepatitis, cardiovascular, central nervous system, respiratory system, and more.  It was founded in 1851 by Ernst Christian Friedrich Schering as Schering AG in Germany. Schering-Plough manufactured several pharmaceutical drugs, the most well-known of which were the allergy drugs Claritin and Clarinex, an anti-cholesterol drug Vytorin, and a brain tumor drug Temodar. It also developed drugs targeting on central nervous system and the respiratory system. Schering Plough also owned and operated the major foot care brand name Dr. Scholl's and the skin care line Coppertone. These also became a part of the new company. Schering-Plough was a full member of the European Federation of Pharmaceutical Industries and Associations (EFPIA), a membership which is also maintained by the new Merck.

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Learn more about Merck & Co, Inc
Size
68,000 employees
Market Cap
$282.6 billion
Industry
Net Income
$7 billion
Founded
1668
5 Year Trend
+4.1%
Revenue
$47.9 billion
NASDAQ

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