Ford Motor Company

Thermal Systems Engineer

Ford Motor Company$99K — $192K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 5+ years of experience in thermal systems design and development for ICE and electrified vehicles.
  • Master's degree in Mechanical or Automotive Engineering required; PhD is preferred.
  • In-depth knowledge of thermal system component design, especially coolant and refrigerant subsystems.

Responsibilities

  • Lead development of next-gen thermal management systems for Ford and Lincoln vehicles.
  • Apply advanced engineering methodologies to drive design development and project scope.
  • Collaborate with cross-functional teams on design verification plans for high-performing systems.
  • Manage research projects from design through testing, ensuring breakthrough technology delivery.
  • Analyze simulation and test data to inform design optimization and performance enhancements.
  • Serve as a technical leader connecting various departments to facilitate new technology deployment.
  • Engage suppliers in evaluating and advancing thermal system designs.

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage.
  • Flexible family care days and paid parental leave.
  • Employee vehicle discount program and management leases.
  • Tuition assistance for continued education.
  • Paid time off for community service and a generous holiday schedule.
Full Job Description
Job Description

In this position...
As an R&A Thermal Systems Research Engineer, you will pioneer next-generation thermal system components and architectures - engineering energy-efficient, robust, compact, and cost-effective solutions that power the future of mobility. You'll drive innovation across both traditional ICE platforms (Gas, Diesel) and cutting-edge electrified vehicles (xEV, BEV, Fuel Cell), pushing the boundaries of thermal management and vehicle energy performance to shape what drives tomorrow.

Responsibilities

What you'll do....
  • Lead cutting-edge technology programs to conceptualize, design, develop, validate, and deliver next-generation thermal management systems and components across Ford and Lincoln's full vehicle portfolio - spanning ICE (Gas & Diesel), xEV, BEV, and Fuel Cell platforms.
    • Champion systems engineering rigor by applying advanced problem-solving methodologies (Boundary Diagrams, P-Diagrams, DFMEA, RCL, RDM) to drive design development, cascade requirements, and shape project scope.
    • Partner with and lead cross-functional teams to define requirements and design verification plans that ensure robust, high-performing systems.
    • Own and drive advanced research workstreams end-to-end - from design conceptualization through supplier engagement, simulation, and testing - to deliver breakthrough technology and validate robustness.
    • Translate simulation, bench, and vehicle test data into actionable insights, driving design optimization and performance improvements.
    • Serve as a technical leader and connector across Ford's Research, Product Development, Manufacturing, and Planning organizations to accelerate the launch of new thermal technologies into production vehicles.
    • Define and communicate technical requirements to suppliers, guiding design development and validation of emerging technologies.
    • Engage directly with suppliers to evaluate and advance new thermal systems and component designs.
    • Direct CAD designers to develop innovative technology designs and assess vehicle packaging feasibility.
    • Own systems engineering documentation and serve as the key communicator of engineering assumptions across cross-functional stakeholders.
    • Lead high-visibility GTDS project execution and gateway reviews, presenting technical strategy and progress to senior management.
  • Propose and lead collaborative research projects with leading universities to develop new thermal system design concepts and next-generation technologies.


Qualifications

You'll have...
  • 5+ years of hands-on design, development, and systems engineering experience in Thermal Systems for ICE (Gas and Diesel) and Electrified Vehicles, with a demonstrated track record of delivering innovative, production-ready solutions.
  • Advanced degrees in Mechanical or Automotive Engineering - MS required, PhD strongly preferred - reflecting deep technical expertise and research-driven problem-solving capability.
  • Deep technical mastery of thermal system and component design, including coolant and refrigerant subsystems - with a forward-looking perspective on current capabilities, limitations, and emerging technology needs.


Even better, you may have...
  • Demonstrated success leading large, complex project teams and cross-functional groups, consistently delivering ambitious project goals on time and exceeding expectations.
  • Broad technical fluency across the full propulsion spectrum - ICE (Gas and Diesel) and all electrified architectures - with a strong grasp of vehicle attribute trade-offs to drive optimal system-level design decisions.
  • Proven experience developing controls and calibration strategies for vehicle thermal and energy management systems, translating complex system behavior into robust, real-world performance.
  • Strong command of thermal system simulation, vehicle testing, and validation methodologies, bridging analytical modeling with real-world performance data.
  • Technical proficiency with industry-leading tools, including ATI Vision, MATLAB, LabVIEW, and other commercial thermal simulation platforms, for data processing and simulation.
  • Working knowledge of TeamCenter for component visualization and design review.
  • Familiarity with Ford Research QOS (GTDS) process, ensuring alignment with gateway milestones and organizational quality standards.
  • Exceptional ability to distill complex technical information into clear, compelling updates for management and executive stakeholders.
  • Proficient with Microsoft Office and modern AI-enabled tools, leveraging technology to enhance efficiency in data processing, documentation, and presentation development.


You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder...or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year's Day
• Paid time off and the option to purchase additional vacation time.

This position is a salary grade 7 and ranges from $99,600-$166,600.,

This position is a salary grade 8 and ranges from $115,000-$192,900.

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here:

Visa sponsorship is not available for this position.

This position is hybrid with a requirement to be onsite four or more days per week.

#LI-Hybrid

#LI-VO1

About Ford Motor Company

Ford Motor Company manufactures or distributes automobiles in addition to offering financial services. The company sells to dealerships for retail sales, and for sale to fleet customers, including commercial fleet customers, daily rental car companies, and governments. Ford’s vehicle portfolio includes automobiles, buses, tractors, and trucks. Retail financing includes retail installment sale contracts for new and used vehicles, and direct financing leases for new vehicles to retail customers, government entities, daily rental car companies, and fleet customers. Finance receivables in the non-consumer portfolio include products offered to automotive dealers. Ford’s environmental initiatives include compressed natural gas, flexible fuel vehicles, electric drive vehicles, Hydrogen, PC power management, and so on. Ford Motor Company was founded by Henry Ford in 1903 and is headquartered in Dearborn, Michigan.

Ford Motor Company Careers

Join the dynamic team at Ford Motor Company, a global leader in automotive innovation and manufacturing. At Ford, we are committed to driving human progress by providing outstanding vehicles and mobility solutions. This is an exciting time to become part of our inclusive team, where job opportunities abound and growth is not just a possibility, but a promise.

Work You’ll Do

At Ford Motor Company, you will collaborate with some of the brightest minds in the industry. Our professionals are at the forefront of automotive technology, leading projects that redefine transportation and sustainability. With a culture rooted in continuous improvement and respect for all, Ford offers a workplace where leadership, diversity training, and innovation are part of everyday life.

Join Our Market-Leading Team

Ford’s commitment to excellence is why we are a leader in the automotive sector. We offer a variety of career paths, from engineering to marketing, all designed to foster professional and personal growth. Our team benefits from Ford’s commitment to professional development and networking opportunities, ensuring that every team member can reach their full potential.

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Engage in work that makes a difference. Ford Motor Company is pioneering developments in electrification, autonomous vehicles, and smart mobility solutions. Our team of over 190,000 employees worldwide is dedicated to crafting experiences that improve the way the world moves.

Be Part of a Great Team

Working at Ford means more than just having a job; it means being part of a global family. Our culture promotes teamwork, integrity, and respect—values that underpin everything we do. We believe in nurturing a diverse and inclusive environment where every employee can thrive.

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Ford Motor Company is not just a great place to work; it’s a place to build a lasting career. Our employees enjoy competitive benefits, comprehensive health care, and retirement plans that rank among the best in the industry. We support career advancement through extensive training programs and hands-on experience in the latest automotive technologies.

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Whether you’re a seasoned professional looking for your next challenge or a student interested in an internship, Ford has opportunities that will harness your skills and ignite your ambition. Our hiring process is straightforward and respectful, designed to match your skills and passions with the right position.

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Join Our Team Search open positions that match your skills and interests. We look for passionate, curious, creative, and solution-driven team players. Ready to start your journey with Ford? Prepare your resume, sharpen your interview skills, and become part of a company that’s building the future of transportation.

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Learn more about Ford Motor Company
Size
183,000 employees
Market Cap
$44.8 billion
Industry
Net Income
-$1.2 billion
Founded
1903
5 Year Trend
-2.1%
Revenue
$127.1 billion
NASDAQ

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