Thermal Simulation Engineer

Cspeed

$135K — $160K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • MS or PhD in Mechanical Engineering, Electrical Engineering, Physics, or equivalent practical background.
  • 6+ years of thermal simulation experience for semiconductor packages or electronic systems, with one product taken from architecture through hardware correlation.
  • Expert proficiency in a commercial thermal or CFD tool: Ansys Icepak, Fluent, Simcenter Flotherm, Cadence Celsius, or similar.
  • Strong command of heat transfer fundamentals, including model defense.
  • Proven experience in correlating thermal simulation results with measured hardware, adapting methodology accordingly.

Responsibilities

  • Build and maintain comprehensive thermal models for the optical engine, considering die, package, interfaces, and cooling methods.
  • Establish and validate cooling boundary conditions, measuring thermal crosstalk from adjacent devices.
  • Resolve temperature profiles across the photonic IC to meet design resolution specifications.
  • Define efficient heat extraction paths in high-flux environments and select suitable thermal interface materials.
  • Quantify sensitivity of thermal performance to material property variations and assembly differences.
  • Lead thermal characterization and ensure simulation accuracy aligns with hardware measurement.
  • Communicate thermal requirements effectively during the design phase to influence package, photonic, and electrical layouts.

Benefits

  • Flexible work hours to support work-life balance.
  • Health, dental, and vision insurance coverage.
  • 401(k) plan with company matching.
  • Opportunities for professional development and continuing education.
  • Collaborative work environment with innovative projects.
Full Job Description
The Role

This position owns thermal modeling for CspeedIO optical engines, from die-level power maps through cooling boundary conditions, and the correlation of those models against measured hardware.

Thermal design here is a functional requirement rather than a reliability margin. Photonic device behavior is temperature-dependent, so wavelength and channel-to-channel uniformity shift with the temperature field across the photonic IC. The assembly also contains a small-footprint, high-flux die whose temperature must be held within a narrow window, and the engine operates adjacent to a host ASIC whose dissipation we do not control. The deliverable is a defensible temperature field, not a junction temperature.
Responsibilities

Thermal modeling and architecture
  • Build and maintain thermal models of the optical engine spanning die, package, interface materials, lid, and cold plate, for air- and liquid-cooled configurations.
  • Establish the cooling boundary condition methodology and its validity limits, and quantify thermal crosstalk from adjacent high-power devices.
  • Resolve the temperature field across the photonic IC to the resolution photonic design requires, and own the resulting gradient and uniformity specifications.

Materials and interfaces
  • Define the heat extraction path for high-flux die within the assembly, die attach, and thermal interface material selection where footprint and power density are constraining.
  • Quantify the sensitivity of engine temperature to material property tolerance and assembly variation.

Correlation and design influence
  • Define the thermal characterization plan and lead simulation-to-hardware correlation to a stated and tracked accuracy tolerance.
  • Provide thermal requirements and constraints to package layout, photonic design, and electrical design during architecture definition rather than after freeze.
  • Generate reduced-order thermal models for system integrators and customers, and engage cold plate, heat sink, and thermal material suppliers.
Required Qualifications
  • MS or PhD in Mechanical Engineering, Electrical Engineering, Physics, or equivalent practical background.
  • 6+ years of thermal simulation for semiconductor packages or electronic systems, including one product carried from architecture through hardware correlation.
  • Expert proficiency in a commercial thermal or CFD tool for electronics: Ansys Icepak or Fluent, Simcenter Flotherm, Cadence Celsius, or equivalent.
  • Command of heat transfer fundamentals sufficient to defend a model rather than only to run one.
  • Demonstrated correlation of thermal simulation against measured hardware, with methodology revised on that basis.
Preferred Qualifications
  • Silicon photonics or optoelectronic thermal work, particularly thermo-optic sensitivity and wavelength stability.
  • Thermal design for small-footprint, high-flux die.
  • Direct-to-chip liquid cooling and cold plate design or specification.
  • 5D/3D package thermal modeling, and coupled electrothermal or thermal-structural workflows.
  • First-generation product experience where the thermal methodology had to be established rather than inherited.
Scope and Impact

The temperature field this position defines sets the operating envelope for the photonic IC and the thermally critical die around it, and therefore constrains link budget, tuning power, and achievable channel density. The methodology does not currently exist in a documented, correlated form.

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